Instruction/ maintenance manual of the product POWER FEED 10 ROBOTIC K1780-1 Lincoln Electric
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Po wer F eed 10 Robotic K1780- 1 OPERA TOR’S MANUAL IM689-A May, 2007 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ...
FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
ii SAFETY ii POWER FEED 10 / R ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87.
iii SAFETY iii POWER FEED 10 / R FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturerʼs recommendations.
iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A LʼArc 1.
v v T T h h a a n n k k Y Y o o u u for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
vi T ABLE OF CONTENTS Page Installation .......................................................................................................Section A Technical Specifications .........................................................................
POWER FEED 10 / R A-1 INST ALLA TION A-1 TECHNICAL SPECIFICA TIONS – Power Feed 10 Robotic-K1780-1 WIRE DRIVE OR WIRE DRIVE SECTION OF FEEDER SPEC.# TYPE LOW SPEED RATIO HIGH SPEED RATIO Wire Size Wire Size Speed Solid Cored Speed Solid Cored K1780-1 Power Feed 10 50-800 IPM .
A-2 INST ALLA TION POWER FEED 10 / R A-2 SAFETY PRECAUTIONS MOUNTING OF THE PF10/R Mount the wire drive unit by means of the 4 holes in the bottom of the wire drive base.
A-3 INST ALLA TION POWER FEED 10 / R A-3 When using an inverter type power source, Use the largest welding (electrode and work) cables that are practical. At least 2/0 copper wire - even if the aver- age output current would not normally require it. When pulsing, the pulse current can reach very high levels.
A-4 INST ALLA TION POWER FEED 10 / R A-4 CONTROL CABLE SPECIFICA TIONS It is recommended that genuine Lincoln control cables be used at all times. Lincoln cables are specifically designed for the communication and power needs of the Power Wave / Power Feed system.
A-5 INST ALLA TION POWER FEED 10 / R A-5 CHANGING THE WIRE DRIVE RA TIO ELECTRIC SHOCK can kill. • Turn off power to the power source at the disconnect switch. ------------------------------------------------------------------------ Changing the ratio requires a gear change and a PC board switch change.
A-6 INST ALLA TION POWER FEED 10 / R A-6 WIRE FEED DRIVE ROLL KITS N O T E : The maximum rated solid and cored wire sizes and selected drive ratios are shown on the SPECIFICATIONS in the front of this sec- tion. The electrode sizes that can be fed with each roll and guide tube are stenciled on each part.
A-7 INST ALLA TION POWER FEED 10 / R A-7 GUN RECEIVER BUSHINGS AND ADAPTERS The Power Feed wire feeders are equipped with facto- ry installed K1500-2 gun connection kits.
A-8 INST ALLA TION POWER FEED 10 / R A-8 3. If the only result is drive roll slippage, disengage the gun, pull the gun cable forward about 6" (150 mm). There should be a slight waviness in the exposed wire. If there is no waviness, the pressure is too low.
GENERAL DESCRIPTION The Power Feed 10 Robotic is a high performance, digitally controlled, modular wire feeder. Properly equipped, it can support the GMAW, GMAW-P and FCAW processes. The Power Feed wire feeders are designed to be a part of a modular, multi-process welding system.
PLA TFORM COMMONALITIES • Power Feed 10 series Feedhead. • CGA gas connections. • Quick connect water connections. • Works with all PowerWave ArcLink systems.
D-1 MAINTENANCE D-1 POWER FEED 10 / R A VOIDING WIRE FEEDING PROBLEMS Wire feeding problems can be avoided by observing the following gun handling and feeder set up proce- dures: a) Do not bend the conduit more than 45°. b) Keep the minimum amount of conduit necessary for the wire reel to connect to the wire feeder.
E-1 TROUBLESHOOTING E-1 POWER FEED 10 / R If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-2 TROUBLESHOOTING E-2 POWER FEED 10 / R Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-3 TROUBLESHOOTING E-3 POWER FEED 10 / R Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-4 TROUBLESHOOTING E-4 POWER FEED 10 / R Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
F-1 DIAGRAMS F-1 POWER FEED 10 / R NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement.
F-2 DIAGRAMS F-2 POWER FEED 10 / R POWER FEED 10 / R DIMENSION PRINT 12.23 3.54 1.77 1.20 1.12 1.97 11.98 10.23 7.75 .75 2.00 .44 . . 12/200 0 L11579 11.
NOTES POWER FEED 10 / R.
NOTES POWER FEED 10 / R.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIP AMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
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An important point after buying a device Lincoln Electric POWER FEED 10 ROBOTIC K1780-1 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Lincoln Electric POWER FEED 10 ROBOTIC K1780-1 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Lincoln Electric POWER FEED 10 ROBOTIC K1780-1 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Lincoln Electric POWER FEED 10 ROBOTIC K1780-1 you will learn all the available features of the product, as well as information on its operation. The information that you get Lincoln Electric POWER FEED 10 ROBOTIC K1780-1 will certainly help you make a decision on the purchase.
If you already are a holder of Lincoln Electric POWER FEED 10 ROBOTIC K1780-1, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Lincoln Electric POWER FEED 10 ROBOTIC K1780-1.
However, one of the most important roles played by the user manual is to help in solving problems with Lincoln Electric POWER FEED 10 ROBOTIC K1780-1. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Lincoln Electric POWER FEED 10 ROBOTIC K1780-1 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
