Instruction/ maintenance manual of the product IM959 Lincoln Electric
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COOL ARC ® 35 IP 21S OPERA TOR’S MANUAL IM959 January, 2010 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part.
SAFETY i SAFETY i FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
SAFETY ii SAFETY ii ARC R A Y S can bur n. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87.
SAFETY iii SAFETY iii FOR ELECTRIC ALL Y pow ered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instruc- tions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suivantes: Sûreté Pour Soudage A L’Arc 1.
v v T T h h a a n n k k Y Y o o u u for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
vi vi T ABLE OF CONTENTS Page Installation .......................................................................................................Section A Technical Specifications ......................................................................
K2630-1 COOL ARC® 35 350VDC (From V310-T AC/DC & V311-T AC/DC) 0.35 Amps 50 psi (345 kPa) (3.5 bar)Max. 1.2 gal/min. (4.6 liter/min) Max. 53-57 psi (365-393 kPa) .45-.60 gal/min. (1.7-2.3 liter/min) 1.3 gal. ( 5 liters) For Use Above Freezing: Clean tap, distilled or de-ionized water.
A-2 INST ALLA TION COOL ARC® 35 A-2 SAFETY PRECAUTIONS Connecting the COOL ARC® 35 to a power source: 1. Disconnect all power to the power source. 2 . Turn the power source on its side revealing the Cooler Access Panel on the bottom. 3. Loosen the fasteners and remove the Panel.
B-1 OPERA TION B-1 FRONT P ANEL (See Figure B.1) The COOL ARC® 35 is enabled only when DC TIG or AC TIG modes are selected. The cooler does not operate when STICK modes are selected.
B-2 OPERA TION B-2 USER INTERF ACE DISPLA Y The 7 segment display shows the coolant temperature during normal operation, but also displays additional cool- er status information. Status indications: COOL ARC® 35 Display oo - - AA xx yy nC Meaning OFF mode.
B-3 OPERA TION B-3 USER INTERF ACE PUSH BUTTON The push button on the user interface of the cooler has two different functions: Holding the push button in for 3 seconds toggles the cooler ON and OFF . When the cooler is turned OFF , the display will shown “oo” .
D-1 MAINTENANCE D-1 ROUTINE MAINTENANCE Remove accumulated dust and dirt from the internal components of the cooler by blowing it out with a low- pressure air hose or removing the dust and dirt with a vacuum hose.
D-2 MAINTENANCE D-2 Prepare the disinfectant: Make a quant ity o f onl y wha t is nee ded t o avo id an excess Bulk preparation (for coolers serviced in quan- tity): 5.7L (1.5 gals.) of pure, fresh water per cooler and 1.0ml of additive per cooler. Example: for 100 coolers, add 100 ml to 150 gals.
E-1 TROUBLESHOOTING E-1 COOL ARC® 35 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-2 TROUBLESHOOTING E-2 COOL ARC® 35 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
F-1 DIAGRAMS F-1 COOL ARC® 35 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement.
NOTES COOL ARC® 35.
NOTES COOL ARC® 35.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIPAMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
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An important point after buying a device Lincoln Electric IM959 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Lincoln Electric IM959 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Lincoln Electric IM959 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Lincoln Electric IM959 you will learn all the available features of the product, as well as information on its operation. The information that you get Lincoln Electric IM959 will certainly help you make a decision on the purchase.
If you already are a holder of Lincoln Electric IM959, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Lincoln Electric IM959.
However, one of the most important roles played by the user manual is to help in solving problems with Lincoln Electric IM959. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Lincoln Electric IM959 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
