Instruction/ maintenance manual of the product IM916 Lincoln Electric
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Po wer F eed ™ 10M Dual W ire Feeder %&( * %(Z)Y#$+" IM91 6 July, 2010 )498GL8C8A7FBA/BH Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation .
%($$ CBJ8E878DH<C@8AG 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
<< )*/ << ARC R A Y S can b urn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87.
<<< )*/ <<< FOR ELECTRIC ALL Y pow er ed equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
<I )*/ <I &(N+*%$))W(*N Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: )PE8GO&BHE)BH74:8"ZE6 1.
I I Thank Y ou for selecting a '+"*/ product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! (847G;<F%C8E4GBEF #4AH4?6B@C?8G8?L before attempting to use this equipment.
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$)* "" *%$ &%-(R#+"-(( ,%" * )$)$ T he b es t a rc p er fo r ma nc e o c cu rs w he n t h e P ow e r Waves® have accurate data about the arc conditions.
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$)* "" *%$ &%-(R#+"-(( (( *%(%$*%$ 1. Remove the rear access door from the wire feeder case.
$)* "" *%$ &%-(R#+"-(( &(%+( *% $)* "".
$)* "" *%$ &%-(R#+"-(( #4:AH@HAF The easiest and least expe.
$)* "" *%$ &%-(R#+"-(( ?BJ)8AFBE!<G<AFG4??4G<BA<F4F9B??BJF 1. Remove rear access door of the wire feeder case.
$)* "" *%$ &%-(R#+"-(( Shown with • K2230-2 Power Feed™ 10M Single .
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%&( *%$ &%-(R#+"-(( &(%+*)(&*%$ The Power Feed™ 10M Dual Wire Feeder unit con- sists of a user interface and two wire drives.
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%+*&+*%$*(%") • The Power Feed™ 10M Dual Wire Feeder has 2 encoder knobs to adjust weld parameters. • Each encoder changes the displayed value of the meter located directly above that encoder. • In CC-GTAW modes when equipped with a foot or hand amptrol, the left encoder sets the maximum welding current.
%&( *%$ &%-(R#+"-(( "/%+*%$*(%") )+( The MSP4 panel controls (Items 7 and 9) set consist of an encoder knob Item 8 and two push buttons.
%&( *%$ &%-(R#+"-(( Once “Weld Mode Search” is displayed, pressing the right pushbutton labeled “Begin” will start the search process.
%&( *%$ &%-(R#+"-(( )* +& *+()#$+ (See Figure B.3a) 1. To access the set-up menu, press the (<:;G and "89G buttons of the #)& panel simultaneously.
%&( *%$ &%-(R#+"-(( +)($& (#*() &4E4@8G8E 89<A<G<BA K<G)8GHC#8AH & This setup menu parameter can be used to exit the setup menu.
%&( *%$ &%-(R#+"-(( +)($& (#*() &4E4@8G8E 89<A<G<BA & &EB687HE8;4A:8#8G;B7 This option selects how remote procedure selection (A/B) will be made.
%&( *%$ &%-(R#+"-(( +)($& (#*() &4E4@8G8E .
%&( *%$ &%-(R#+"-(( +)($& (#*() &4E4@8G8E .
%&( *%$ &%-(R#+"-(( +)($& (#*() &4E4@8G8E 89<A<G<BA & );BJ* 8FG#B78F Most power sources contain weld modes used for calibration and test purposes.
%&( *%$ &%-(R#+"-(( &4E4@8G8E 89<A<G<BA & A6B78E"B6>BHG Locks one or both of the upper knobs (encoders), preventing the operator from changing wire feed speed, amps, volts or trim.
%&( *%$ &%-(R#+"-(( &4E4@8G8E 89<A<G<BA & )8G+F8EAG8E9468&4FF6B78 Prevents unauthorized changes to the equipment.
%&( *%$ &%-(R#+"-(( Memory#4 Memory#5 Memory#6 Memory #1 -Weld Parameters -Mode -Preflow/.
%&( *%$ Each procedure contains/stores the following informa- tion: • Basic weld parameters as applicable - WFS, Volts, Trim, Amps • Weld Mode - Mode Number .
%&( *%$ (864??<A:9EB@#8@BEL To recall the contents of a memory into the active proce- dure, momentarily push the desired memory button (for less than 2 seconds).
%&( *%$ )G8C)LA8E:<6%C8E4G<BA -<G;BHG)G4EGE4G8EHEA546>9HA6G<BAF46G<I8 -4I89BE@HA6G<BA4?<GL 1. Trigger is pulled and released; Preflow sequence begins and runs until Preflow timer expires.
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%&( *%$ $ "*(%$(! +)*#$* 1) Turn the Reel or spool until the free end of the electrode is accessible. 2) While tightly holding the electrode, cut off the bent end and straighten the first 6" (150 mm).
%&( *%$ #!$ -" 1) Use only a network compatible power source. 2) Properly connect the electrode and work leads for the correct electrode polarity. 3) Set all desired parameters such as trigger logic, Run-in Speed, Acceleration, Electrode polarity, etc.
%&( *%$ %#&%$$*)* *+)"*) Each network component has a single status light. The light is a bicolor, Green/Red, LED.
%&( *%$ &%-(R#+"-(( )* *+)"*)* *)%$Z* ".
%&( *%$ &%-(R#+"-(( "#*)**$ Each user memory can be optionally configured to limit the user’s range of control over some user interface set- tings.
))%() &%-(R#+"-(( *"T(,(%""$+*+!*) -<E8)<M8 (B?? E<I8 E<I8A )B?<7)G88??86GEB78 0.
• Readi-Reel Adapters - Adapts 22-30 lb. Readi-Reels to a 2" Spindle K363P - Adapts 50-60 lb. Readi-Reels to a 2" Spindle K438 • Coil Adapter - Adapts 50-60 lb. Lincoln coils to a 2" Spindle K1504-1 • Plastic Wire Cover for 30-44 lb.
))%() &%-(R#+"-(( ! %" &*( Permits 14 lb. (6 kg) Innershield coils to be mounted on 2” (51 mm) O.
))%() &%-(R#+"-(( !#""(%$$*%$ For any gun having a newer style Miller connector.
))%() &%-(R#+"-(( !-()*(*$( Install per the Instructions shipped with the Kit.
#$*$$ &%-(R#+"-(( IB<7<A:-<E8887<A:&EB5?8@F Wire feeding problems can be avoided by observing the following gun handling and feeder set up proce- dures: a) Do not kink or pull cable around sharp corners.
*(%+")%%*$ &%-(R#+"-(( If for any reason you do not understand the test procedures or ar.
*(%+")%%*$ &%-(R#+"-(( Observe all Safety Guidelines detailed throughout this manual If .
*(%+")%%*$ &%-(R#+"-(( Observe all Safety Guidelines detailed throughout this manual If .
*(%+")%%*$ &%-(R#+"-(( Observe all Safety Guidelines detailed throughout this manual If .
*(%+")%%*$ &%-(R#+"-(( Observe all Safety Guidelines detailed throughout this manual If .
*(%+")%%*$ &%-(R#+"-(( Observe all Safety Guidelines detailed throughout this manual If .
*(%+")%%*$ &%-(R#+"-(( Observe all Safety Guidelines detailed throughout this manual Err.
*(%+")%%*$ &%-(R#+"-(( If for any reason you do not understand the test procedures or ar.
*(%+")%%*$ &%-(R#+"-(( If for any reason you do not understand the test procedures or ar.
*(%+")%%*$ &%-(R#+"-(( If for any reason you do not understand the test procedures.
*(%+")%%*$ &%-(R#+"-(( If for any reason you do not understand the test procedures.
*(%+")%%*$ &%-(R#+"-(( If for any reason you do not understand the test procedures.
(#) &%-(R#+"-(( $%* This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.
(#) &%-(R#+"-(( 6.88 .218 4.25 .75 .75 .81 .90 12.07 12.96 18963 3.06 8.50 M 4.08 3.86 (4 KEYHOLE SLOTS) 10-17-97 CONTROL BOX DIMENSION PRINT 6 .
(#) &%-(R#+"-(( 19.89 A A 19.91 A A 15.41 A A 30.
(#) &%-(R#+"-(( 8.56 A A 14.10 A A 15.55 A A 6.00 A A DOOR OPEN TYP. 5.25 A A 19.43 A A 11.12 A A 2.54TYP. A A 4.43 A A 2.25 A A 2.93 A A 4.25TYP.
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF A CTURER’S INSTR UCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLL O W Y OUR EMPL O YER’S SAFETY PRA CTICES.
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREEND A AS INS TRUÇÕES DO F ABRICANTE P ARA ES TE EQUIP AMENT O E AS P ARTES DE USO , E SIGA AS PRÁTIC A S DE SEGUR ANÇA DO EMPREG ADOR.
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
An important point after buying a device Lincoln Electric IM916 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Lincoln Electric IM916 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Lincoln Electric IM916 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Lincoln Electric IM916 you will learn all the available features of the product, as well as information on its operation. The information that you get Lincoln Electric IM916 will certainly help you make a decision on the purchase.
If you already are a holder of Lincoln Electric IM916, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Lincoln Electric IM916.
However, one of the most important roles played by the user manual is to help in solving problems with Lincoln Electric IM916. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Lincoln Electric IM916 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
