Instruction/ maintenance manual of the product IM846-A Lincoln Electric
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PO WER W A VE 405M &') + &)W*$%,# For use with machines Code 11142, 11490 $ December, 2010 *387FK7B7@6EA@0AG Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation .
; *+0 ; &)% % BAI7D767CG;B?7@F 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
;; *+0 ;; ARC R A Y S can b urn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87.
;;; *+0 ;;; FOR ELECTRIC ALL Y pow er ed equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 .b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
;H *+0 ;H ')M,+ &%**U)+M Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: *OD7FN'AGD*AG6397#WD5 1.
H *+0 H Electromagnetic Compatibility (EMC) Conformance Products displaying the CE mark are in conformity with European Community Council Directive of 15 Dec 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility, 2004/108/EC.
H; *+0 H; Electromagnetic Compatibility (EMC) The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place. The surrounding area may extend beyond the boundaries of the premises.
H;; H;; T h a n k Y o u for selecting a (,# +0 product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! )736F:;E&B7D3FADE $3@G3>5A?B>7F7>K before attempting to use this equipment.
H;;; H;;; + #&&%+%+* Page @EF3>>3F;A@ .
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%*+ ## + &% '&.).-$ *#+*, + ##& + &% The Invertec POWER WAVE 405M will operate in harsh environments. Even so, it is important that sim- ple preventative measures are followed in order to assure long life and reliable operation.
Output connections on some Power Waves are made via 1/2-13 threaded output studs located beneath the spring loaded output cover at the bottom of the case front.
%*+ ## + &% '&.).-$ -&# + *%* % T he b es t a rc p er fo r ma nc e o c cu rs w he n t h e P ow e r Waves have accurate data about the arc conditions.
%*+ ## + &% '&.).-$ &% ,) %+*0*+$ The power source will “Auto Map” the system eliminat- ing most of the need to set DIP switches to configure the system.
%*+ ## + &% '&.).-$ In this case the individual feed heads need to be assigned to the dual head control and the POWER WAVE 405M auto mapping disabled and the Equipment Groups set on (See Figure A-8).
&%+)&# #*' + &%* It is recommended that genuine Lincoln control cables be used at all times. Lincoln cables are specifically designed for the communication and power needs of the Power Wave / Power Feed system.
%*+ ## + &% '&.).-$ $,# + '# ),%*0%)&% 1 *%*# %.
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%)# *) '+ &% The Power Wave 405M semi-automatic power source is designed to be a part of a modular, multi-process welding system. Depending on configuration, it can support constant current, constant voltage, and pulse welding modes.
'&.).-$S*7?;GFA?3F;5&B7D3F;A@ Power Wave 405M can only be used with D5#;@= 5A?B3F;4>7'AI7D 776$ semi-automatic wire feed- ers. In addition, the Power Feed M semi-automatic wire feeders may require optional equipment to access certain weld modes in the Power Wave.
.# % !,*+$%+* All adjustments are made on the system component known as the User Interface (Control Box), which con- tains the switches, knobs, and digital displays neces- sary to control both the Power Wave and a Power Feed wire feeder.
%A@*K@7D9;5- This type of CV mode behaves more like a conven- tional CV power source. Voltage and WFS are inde- pendent adjustments. Therefore to maintain the arc characteristics, the operator must adjust the voltage to compensate for any changes made to the WFS.
&') + &% ',#*.# % Pulse welding procedures are set by controlling an overall "arc length" variable.
&') + &% % +* & ',#* &% ',#* )&$ # %&#%#+) • Excellent appearance of the weld bead • Improved cleaning action • Reduced porosity Table B.
&') + &% '&.).-$ '&.)$&Q The Power Mode™ process was developed by Lincoln to maintain a stable and smooth arc at low procedure settings which are needed to weld thin metal without pop-outs or burning-through.
**&) * &'+ &%# (, '$%+ + &) 0 %*+ ## None Available. # %*+ ## K940-Work Voltage .
$ %+%% '&.).-$ *+0 '),+ &%* ' +&) *)')&,) 1. Obtain a power resistor (25 ohms, 25 watts).
+)&,#*&&+ % '&.).-$ If for any reason you do not understand the test procedures or are unable to perform the tests/repairs .
+)&,#*&&+ % '&.).-$ ,* %+*+ +,*#+& +)&,#*&&+*0*+$')&#$* The Power Wave / Power Feed are best diagnosed as a system.
+)&,#*&&+ % '&.).-$ Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand t.
+)&,#*&&+ % '&.).-$ Observe all Safety Guidelines detailed throughout this manual +)&,#*&&+ %, Observe Safety Guidelines detailed in the beginning of this manual.
+)&,#*&&+ % '&.).-$ Observe all Safety Guidelines detailed throughout this manual +)&,#*&&+ %, Observe Safety Guidelines detailed in the beginning of this manual.
+)&,#*&&+ % '&.).-$ Observe all Safety Guidelines detailed throughout this manual +)&,#*&&+ %, Observe Safety Guidelines detailed in the beginning of this manual.
+)&,#*&&+ % '&.).-$ Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand t.
. ) % )$* '&.).-$ %&+ This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.
)$* '&.).-$ %&+ This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.
&%%+ &% )$ '&.).-$ A@@75F;A@;39D3?*7?;3GFA?3F;5*;?B>7*KEF7? (Electrode Positive, CV/P.
$%* &%') %+ '&.).-$ 1 4.7 9 1 2.44 3.44 21.60 27.82 5.50 10.0 10.0 0 0 MOUNTING HOLE LOCATIONS M19527 13.1 0 1/4- 1/4- 20 NUT (4 PLACES) NOTE: MOUNTING SCREWS CA 10/01 10/01 N NOT PROTR UDE MORE THAN 0.
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W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇ Ã O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERS T AND THE MANUF ACTURER’S INS TRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLL O W Y OUR EMPL O YER’S SAFETY PR ACTICES.
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇ Ã O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREEND A A S INSTRUÇÕES DO F ABRIC ANTE P ARA ESTE EQ UIP AMENT O E AS P ARTES DE USO , E SIGA A S PRÁ TICA S DE SEGUR ANÇ A DO EMPREGADOR.
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
An important point after buying a device Lincoln Electric IM846-A (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Lincoln Electric IM846-A yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Lincoln Electric IM846-A - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Lincoln Electric IM846-A you will learn all the available features of the product, as well as information on its operation. The information that you get Lincoln Electric IM846-A will certainly help you make a decision on the purchase.
If you already are a holder of Lincoln Electric IM846-A, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Lincoln Electric IM846-A.
However, one of the most important roles played by the user manual is to help in solving problems with Lincoln Electric IM846-A. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Lincoln Electric IM846-A along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
