Instruction/ maintenance manual of the product IM827-D Lincoln Electric
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• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 1.888.935.3877 FAX: 216.486.1751 WEB SITE: www.
&)% % BAI7D767CG;B?7@F 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
)) 0*53@4GD@ 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
&)#+) ## 0 BAI7D767CG;B?7@F 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 .b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
')M,+ &%**X)+M Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: *OD7FN'AGD*AG6397#ZD5 1.
H H T h a n k Y o u for selecting a (,# +0 product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! )736F:;E&B7D3FADE $3@G3>5A?B>7F7>K before attempting to use this equipment.
H; H; + #&&%+%+* Page ––––––––––––––––––––––––––––––––––––––––––––––––.
H;; H;; + #&&%+%+* Page &B7D3F;A@ .
%*+ ## + &% '&.)S$* %#. )) +% # *' + &%* 'AI7D776S$*;@9>7.;D77767D .
%*+ ## + &% '&.)S$* %#. )) *+0 '),+ &% #& + &% • The Power Feed™ 10M Single Wire Feeder has an IP21 rating, suitable for indoor use.
%*+ ## + &% '&.)S$* %#. )) *+0 '),+ &% #+) *.
Electrode Work Work Power Source Work Electrode Wire Feeder Electrode Work Coaxial Weld Cable El e ct r o d e Wo r k Wo r k Power Source Wor k Electrode Wire Feeder Electrode Wor k Coaxial Weld Cable .
.7>6;@9G@.;D77767D+D;997DA@@75FAD .;D77767D Pin Function A Gun Trigger B- C Common D Dual Procedure E Common &%+)&##*' + &%* It is recommended that only genuine Lincoln control cables be used at all times.
% % ) - )&##* % . ) , * ,) +$ *) '+ &% 1 Inner Wire Guide 2 Drive Rolls 3 Outer Wire Guide +A5:3@976D;H7DA>>E3@6I;D79G;67E 1.
+A5:3@97F:79G@4GE:;@9 1. Turn off power at the welding power source. 2. Remove the welding wire from the wire drive. 3. Remove the thumb screw from the wire drive. 4. Remove the welding gun from the wire drive. 5. Loosen the socket head cap screw that holds the con- nector bar against the gun bushing.
%*+ ## + &% '&.)S$* %#. )) .# % ,%* +&)* % .
%*+ ## + &% '&.)S$* %#. )) . )*,+&.% ), + The wire feed shut down circuit is used to stop the wire feed in the event of a fault.
. ))##& % *B;@6>7'>357?7@F The wire reel stand provides two mounting locations for the spindle. Each mounting location consists of a tube in the center of the mast and locating slots. #A36;@9FA>4U=9*BAA>E 1.
%*+ ## + &% '&.)S$* %#. )) ,E;@9"A;>)77> 50-60 lb. (22.7 - 27.2 kg) Coil Mounting (See Figure A.10) 1.
%*+ ## + &% '&.)S$* %#. )) #A36;@9>4=9)736;)77>E (See Figure A.11) A K363-P Readi-Reel adapter is required for loading these spools on 2" (51mm) spindles.
%*+ ## + &% '&.)S$* %#. )) * # %*&%%+ &% %&+ Gas supply pressure must be regulated to a maximum of 80 psi(5.
%*+ ## + &% '&.)S$* %#. )) )A4AF;5*7?;GFA?3F;5*KEF7? • Use the bench feeder for offline welding.
%*+ ## + &% '&.)S$* %#. )) %$&# +,)* &&$&% ,) + &% .
&') + &% '&.)S$* %#. )) . )) '&* + -&,+',+ % + -&,+',+ ')&++ - )&,% .
&') + &% '&.)S$* %#. )) % + &%*&.
&') + &% '&.)S$* %#. )) ')&**# $ ++ &%* The Power Feed™ 10M Singl.
&') + &% +$ *) '+ &% 1 Status LED indicates system status. 2 Digital Meter Display is a bright LED display of key welding information. Adjusting Parameter Knobs. 3 MSP4 Panel is used to set the weld mode, adjust the arc, change arc start/end parameters and for set- up information.
&') + &% *+ +,*# The status LED indicates system status. Normal operation is a steady green light. %AF7 During normal power-up, the LED may flash red and/or green as the equipment performs self tests.
+).# % .7>6'DA57EE -A>F+D;?;EB>3K All Processes After welding, the meter holds the actual average arc voltage for 5 seconds. During this time, the display flashes to indicate the wire feeder is in the "Hold" period.
• Limit setting for restricting the operators range of control. • Lockout to prevent unauthorized changes to machine configuration. Additionally, the MSP4 includes an infrared (IR) port for wireless communication and configuration using a Palm OS based hand held computer and a simplified control layout.
% %).-&%+)&# If the selected weld mode uses any of the four available wave controls, users can press the left MSP4 pushbutton until the ARC CONTROL LED is illuminated. The value, name and units (if applicable) of the available wave con- trols will appear.
&') + &% '&.)S$* %#. )) # $ +*++ % The MSP4 can be optionally configured to limit the operator’s range of control of any weld parameter (weld WFS, arc control, etc.
&') + &% '&.)$* %#. )) *+ ,' +,)*$%, (See Figure B.3a) 1. To access the set-up menu, press the );9:F and #78F buttons of the $*' panel simultaneously.
&') + &% '&.)S$* %#. )) '3D3?7F7D 78;@;F;A@ J;F*7FGB$7@G ' This setup menu parameter can be used to exit the setup menu.
&') + &% '&.)S$* %#. )) '3D3?7F7D 78;@;F;A@ ' 'DA576GD7:3@97$7F:A6 Selects how remote procedure selection (A/B) will be made.
&') + &% '&.)S$* %#. )) '3D3?7F7D 78;@;F;A@ ' G@&88E7F 6<GEF?7@F )3@97 -30 to 30 (default = 0) Adjusts the wire feed speed calibration of the pull motor of a push-pull gun.
&') + &% '&.)$* %#. )) '3D3?7F7D 78;@;F;A@ ' 'GE:'G>>G@"@A47:3H;AD Determines how the potentiometer on the Push/Pull torch will behave.
&') + &% '&.)$* %#. )) '3D3?7F7D 78;@;F;A@ ' *:AI+ 7EF$A67E Most power sources contain weld modes used for calibration and test purposes.
&#*',)*. + Cold Feed and Gas Purge are combined into a two position momentary toggle switch. To activate Cold Feeding , hold the switch in the UP position. The wire drive will feed electrode but neither the power source nor the gas solenoid will be ener- gized.
S S h h i i e e l l d d i i n n g g G G a a s s I I d d l l e e P P r r e e f f l l o o w w S S t t r r i i k k e e U U p p s s l l o o p p e e W W e e l l d d B B u u r r n n b b a a c c k k P P o o .
&') + &% '&.)S$* %#. )) *+'+) )&') + &% (See Figure B.5) The 4 step trigger sequence gives the most flexibility when the Start, Crater and Burnback functions are active.
')&***+,' %&') + &% The Power Feed ™ /Power Wave ® system delivers world class arc performance for a wide variety of processes.
&') + &% '&.)S$* %#. )) *+# %*+ %#***0%) $ .
&') + &% '&.)S$* %#. )) #,$ %,$*0%) $ .' ',#* $ % $ . '' ',#* &% ',#* .
&') + &% '&.)S$* %#. )) ARC FORCE (Soft)-10.0 to (Crisp)+10.0 DESCRIPTION Arc Force adjusts the short cir- cuit current for a soft arc, or for a forceful, driving arc.
EFFECT / RANGE Postflow Time 0 to 25.0 seconds Crater Procedure (0 TO 10.0 SECONDS) Burnback: 0 to .25 Seconds Spot Timer: 0 to 120.0 Seconds DESCRIPTION Adjusts the time that shielding gas flows after the welding out- put turns off.
&') + &% $ %,%+ &%# +00 .#')&** $.*0%) Use the following tables to review how the machine functions (output controls, arc control, Start options and weld options) for the weld modes listed in the top table.
&') + &% '&.)S$* %#. )) )&%+)&# PULSE FREQUENCY: (Low)-10.0 to (High)+10.0 DESCRIPTION For Pulse modes, Arc Control changes the pulsing frequency.
&') + &% '&.)S$* %#. )) 200 ---- WFS AMPS V OLTS TRIM LESS DEPOSITION MORE DEPOSITION .
&') + &% '&.)S$* %#. )) $ %,%+ &%# +00 .#')&** +.+AG5:*F3DF+ .
&') + &% '&.)S$* %#. )) ,*)$$&) * )753>>3?7?ADKI;F:?7?ADK4GFFA@E To recall a user a memory, press one of the six user memory buttons.
&') + &% '&.)S$* %#. )) # $ +*++ % Each user memory can be optionally configured to limit the user’s range of control over some user interface set- tings.
**&) * '&.)S$* %#. )) &'+ &%# K2339-1 K2429-1 K2360-1 K1543-xx K1796-xx K.
**&) * '&.)S$* %#. )) K1500-4 K1500-5 K489-7 K466-2 K613-7 K1546-1 K1546-2 K1733-1 K870-1 K936-1 K936-2 Gun Receiver Bushing (for gun with K466-3 Lincoln gun connec- tors; compatible with Miller® guns.
**&) * '&.)S$* %#. )) K162-1 K435 K468 K363P K438 K1504-1 K1634-1 K1634-2 K590-6 Spindle Adapter, for Readi-Reels and 2" ID spools up to 60 lb.
$ %+%% '&.)S$* %#. )) *+0'),+ &%* .
+)&,#*&&+ % '&.)S$* %#. )) If for any reason you do not understand the test procedures .
DD More than 1 object of the same eqipment type with the same group # and feed head #. Adjust the dip switch setting to make either the group # or feed head # unique for all oobjects of the same equipment type. DD Too many objects in group.
Display shows any of the following: DD An attempt was made to reprogram a CB or feed head but the program did not verify. Check for potential electrical HF noise generators in the area. Try removing the noise source and pro- gramming again.
+)&,#*&&+ % '&.)S$* %#. )) If for any reason you do not understand the test procedures .
+)&,#*&&+ % '&.)S$* %#. )) If for any reason you do not understand the test procedures .
+)&,#*&&+ % '&.)S$* %#. )) If for any reason you do not understand the test procedures .
+)&,#*&&+ % '&.)S$* %#. )) If for any reason you do not understand the test procedures .
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this manua.
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this manua.
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this.
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this.
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this.
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this.
)$* '&.)S$* %#. )) NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.
)$* '&.)S$* %#. )) NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.
$%* &%') %+ '&.)S$* %#. )) 15.80 18.48 30.46 DIMENSION PRINT 12/05 14.
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇ Ã O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF A CTURER’S INSTR UCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLL O W Y OUR EMPL O YER’S SAFETY PR A CTICES.
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇ Ã O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREEND A AS INS TRUÇÕES DO F ABRIC ANTE P ARA ES TE EQUIP AMENTO E A S P ARTES DE USO , E SIGA A S PRÁ TIC AS DE SE GURANÇ A DO EMPREGADOR.
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
An important point after buying a device Lincoln Electric IM827-D (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Lincoln Electric IM827-D yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Lincoln Electric IM827-D - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Lincoln Electric IM827-D you will learn all the available features of the product, as well as information on its operation. The information that you get Lincoln Electric IM827-D will certainly help you make a decision on the purchase.
If you already are a holder of Lincoln Electric IM827-D, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Lincoln Electric IM827-D.
However, one of the most important roles played by the user manual is to help in solving problems with Lincoln Electric IM827-D. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Lincoln Electric IM827-D along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
