Instruction/ maintenance manual of the product IM700-D Lincoln Electric
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Commander 300 OPERA T OR’S MANUAL IM700-D July , 2004 Safety Depends on Y ou Lincoln arc welding and cutting equipment is designed and built with safety in mind. However , your overall safety can be increased by proper installation ... and thoughtful operation on your part.
FOR ENGINE powered equipment. 1.a. T urn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
FOR ELECTRICALL Y powered equipment. 8.a. T urn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer ’ s recommendations.
iv SAFETY iv Mar . ‘ 93 PR É CAUTIONS DE S Û RET É Pour votre propre protection lire et observer toutes les instructions et les pr é cautions de s û ret é specifiques qui parraissent dans ce manuel aussi bien que les pr é cautions de s û ret é g é n é rales suiv- antes: S û ret é Pour Soudage A L ’ Arc 1.
v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
T ABLE OF CONTENTS Page Safety ......................................................................................................................... i-iv Installation ................................................................................
T ABLE OF CONTENTS Accessories .....................................................................................................Section C Optional Field Installed Accessories .....................................................................C-1 Recommended Optional Equipment .
A-2 INST ALLA TION COMMANDER 300 A-2 Read this entire installation section before you start installation. SAFETY PRECAUTIONS Do not attempt to use this equipment until you have thoroughly read all operating and maintenance manu- als supplied with your machine.
A-3 INST ALLA TION COMMANDER 300 A-3 LIFTING The Commander lift bale should be used to lift the machine. The Commander is shipped with the lift bale retracted. Before attempting to lift the Commander the lift bale must be secured in a raised position.
A-4 INST ALLA TION COMMANDER 300 A-4 PRE-OPERA TION ENGINE SERVICE READ the engine operating and maintenance instruc- tions supplied with this machine. • Keep hands away from the engine muffler or HOT engine parts. • Stop engine and allow to cool before fueling.
A-5 INST ALLA TION COMMANDER 300 A-5 MUFFLER Remove the plastic plug covering the muffler outlet tube. Using the clamp provided secure the extension to the outlet tube.
A-1 INST ALLA TION COMMANDER 300 A-1 TECHNICAL SPECIFICA TIONS - Commander 300 Make/Model Displacement Description Speed (RPM) Starting Capacities Diesel Engine System 125 cu. in Deutz (2.05 L) 3 cylinder F3L 101 1F Bore x Stroke 31 HP(23 kw) (Codes 1 1 199 3.
A-6 INST ALLA TION COMMANDER 300 A-6 WELDING OUTPUT CABLES With the engine off, route the electrode and work cables thru the strain relief bracket provided on the front of the base and connect to the terminals provid- ed. These connections should be checked periodically and tightened if necessary .
A-7 INST ALLA TION COMMANDER 300 A-7 • T ake necessary steps to assure load is limited to the capacity of the Commander by installing a 45 amp, 240 V AC double pole circuit breaker . Maximum rated load for each leg of the 240 V AC auxiliary is 45 amperes.
A-8 INST ALLA TION COMMANDER 300 A-8 CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERS ELECTRIC SHOCK can kill. S hut off welder before making any electrical connections.
A-9 INST ALLA TION COMMANDER 300 A-9 CONNECTION OF LN-15 TO THE COM- MANDER 300 These connections instructions apply to both the LN- 15 Across-The-Arc and Control Cable models. The LN- 15 has an internal contactor and the electrode is not energized until the gun trigger is closed.
B-1 OPERA TION B-1 SAFETY INSTRUCTIONS Read and understand this entire section before operat- ing your Commander 300. Do not attempt to use this equipment until you have thoroughly read all operating and mainte- nance manuals supplied with your machine.
B-2 OPERA TION B-2 FOR AUXILIAR Y POWER • 10,000 watts of 120/240 V AC, 60Hz auxiliary power . • Power for tools, 120/240 V AC lights, electric pumps and for standby emergency power . • Drive a 5 HP motor (provided it is started under no load). • T wo 20* amp 120 V AC duplex receptacles for up to 40* amps of 120 V AC power .
B-3 OPERA TION B-3 ENGINE CONTROLS (Items 1 through 8) 1. RUN- STOP SWITCH When placed in the “ RUN ” position, this switch ener- gizes the fuel solenoid and other electric accessories. When placed in the “ STOP ” position, the flow of fuel to the injection pump is stopped to shut down the engine.
B-4 OPERA TION B-4 4. ENGINE TEMPERA TURE GAUGE (K1585-2 Std., K1585-1 Opt.) AND LIGHT The gauge displays the engine oil temperature. The yellow temperature light remains off under normal operating temperatures. If the light turns on, the engine protection system will shut down the engine.
B-5 OPERA TION B-5 COMMANDER 300 WELDER CONTROLS (Items 9 through 14 ) 9. WELD MODE & OUTPUT CONTROL These two controls allow you to select between various welding output slopes and adjust the desired welding output. Refer to T able B.1 for a description of how these two controls work.
B-6 OPERA TION B-6 15. CIRCUIT BREAKERS These circuit breakers provide separate overload cur- rent protection for each 120V circuit at the 240V recep- tacle, each 120V receptacle, the 120V AC in the 14-Pin connector , the 42V AC in the 14-Pin connector and (for codes above 10871 only) battery circuit overload pro- tection.
B-7 OPERA TION B-7 BREAK-IN PERIOD Lincoln Electric selects high quality , heavy-duty indus- trial engines for the portable welding machines we offer .
B-8 OPERA TION B-8 • CONST ANT CURRENT (CC) WELDING The CC - STICK position of “ 30 to 375", the "WELD MODE" Switch is designed for horizontal welds with all types of electrodes especially low hydrogen. The "OUTPUT" adjusts the full range of 30 to 375 amps.
B-9 OPERA TION B-9 Commander 300 SETTINGS WHEN USING THE K799 HI-FREQ UNIT • Set the WELD MODE switch to the “ 20-250 setting ” (TIG) • . Set the IDLER switch to the “ HIGH “ position. • Set the WELDING TERMINALS switch to the “ W eld T erminals On ” position.
B-10 OPERA TION B-10 WIRE FEED (CONST ANT VOL T AGE) WELDING Connect a wire feeder to the Commander 300 and set welder controls according to the instructions listed earlier in this section.
B-1 1 OPERA TION B-1 1 AUXILIAR Y POWER OPERA TION Start the engine and set the IDLER control switch to the desired operating mode. Full power is available regardless of the welding control settings, if no welding current is being drawn.
K1604-1 OIL DRAIN KIT - Includes ball valve, hose and clamp. K1690-1 (1 Duplex) GFCI Kit - Includes one UL approved 1 15V ground fault circuit interrupter duplex type receptacle with cover and installation instruc- tions.Replaces the factory installed 1 15V duplex recep- tacle.
C-2 ACCESSORIES C-2 PLASMA CUTTING Pro-Cut 55 AC TIG WELDING Square wave TIG 175, Invertec V205T AC/DC COMMANDER 300 RECOMMENDED OPTIONAL EQUIPMENT STICK K704 Accessory Kit which includes: • Electrode holder and cable. • Ground clamp and cable. • Headshield.
D-1 MAINTENANCE D-1 SAFETY PRECAUTIONS Read the Safety Precautions in front of this manual and the engine instruction manual before working on this machine.
D-2 MAINTENANCE D-2 FUEL FIL TERS When working on the fuel system • Keep unguarded lights away , do not smoke ! • Do not spill fuel ! --------------------------------------------------------------.
D-3 MAINTENANCE D-3 BA TTER Y HANDLING GASES FROM BA TTERY can explode. • Keep sparks, flame and cigarettes away from bat- tery . T o prevent EXPLOSION when: • INST ALLING A NEW BA TTER Y - disconnect nega- tive cable from old battery first and connect to new battery last.
D-4 MAINTENANCE D-4 COMMANDER 300 T able D.1 Engine Maintenance Components ITEM Air Cleaner Element Cooling Blower Belt Oil Filter Element Fuel Filter / W ater Separator Battery MAKE Donaldson Fram AC.
E-1 TROUBLESHOOTING E-1 COMMANDER 300 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely , contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-2 TROUBLESHOOTING E-2 COMMANDER 300 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely , contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-3 TROUBLESHOOTING E-3 COMMANDER 300 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely , contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-4 TROUBLESHOOTING E-4 COMMANDER 300 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely , contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
F-1 DIAGRAMS F-1 COMMANDER 300 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. The specific dia- gram for your particular machine is pasted inside the machine on one of the enclosure panels.
F-2 DIAGRAMS F-2 COMMANDER 300 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. The specific dia- gram for your particular machine is pasted inside the machine on one of the enclosure panels.
F-3 DIAGRAMS F-3 COMMANDER 300 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. The specific dia- gram for your particular machine is pasted inside the machine on one of the enclosure panels.
F-4 DIAGRAMS F-4 COMMANDER 300 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. The specific dia- gram for your particular machine is pasted inside the machine on one of the enclosure panels.
F-5 DIAGRAMS F-5 COMMANDER 300 CONNECTION DIAGRAM:.
F-6 DIAGRAMS F-6 COMMANDER 300 CONNECTION DIAGRAM: GND 75 76 77 GREEN K291 OR K404 75 INPUT CABLE 76 N.E. 77 K775 OPTIONAL REMOTE CONTR OL D AMAGED . THE ENGINE GOVERNOR SETTING IS PRE-SET A T THE F ACT ORY - DO NO T ADJUST ABO VE RPM SPECIFICA TIONS LISTED IN 81 42 41 31 31 32 32 2 2 4 4 21 21 GND 82 N.
F-7 DIAGRAMS F-7 COMMANDER 300 CONNECTION DIAGRAM:.
F-8 DIAGRAMS F-8 COMMANDER 300 CONNECTION DIAGRAM:.
F-9 DIAGRAMS F-9 COMMANDER 300 CONNECTION DIAGRAM: CA UTION : N.A. WELDING CABLE MUST BE OF PROPER CAP ACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIA TE AND FUTURE APPICA TIONS. SEE OPERA TING MANUAL. 75 32 31 41 42 N.C. INSULA TE EACH UNUSED LEAD INDIVIDU ALL Y .
F-10 DIAGRAMS F-10 COMMANDER 300 CONNECTION DIAGRAM:.
F-1 1 DIAGRAMS F-1 1 COMMANDER 300 CONNECTION DIAGRAM:.
F-12 DIAGRAMS F-12 COMMANDER 300 CONNECTION DIAGRAM: or ser vice t his e quip m ent. On ly qualified personnel should install,use Keep away from movi ng parts. Keep guards in place. MOVING PARTS can injure W ARNING Do not touch electrically live parts .
F-13 DIAGRAMS F-13 COMMANDER 300 CONNECTION DIAGRAM: or service this equipment. K432-"L" CABLE ELECTRODE CABLE 14 PIN LN-25 WIRE FEEDER WITH K431 OPTION Keep awa y from moving parts. N.B. DIA GRAM SHOWS ELECTRODE POSTIVE. TO CHANGE POLARITY , TURN POWER "OFF".
F-14 DIAGRAMS F-14 COMMANDER 300 CONNECTION DIAGRAM:.
F-15 DIAGRAMS F-15 COMMANDER 300 CONNECTION DIAGRAM:.
F-16 DIAGRAMS F-16 COMMANDER 300 CONNECTION DIAGRAM:.
F-17 DIAGRAMS F-17 COMMANDER 300 TR A I L ER M O UNTI NG HO L E L OCA TI ON S . * M 1 8962 M 1 8962 - 1 2 3.3 8 2 2.2 5 A B C 3 1.1 3 3 0.2 5 E 8.6 9 1 0.2 2 D 4 8.6 4 4 6.0 0 3 8.5 8 4 9.0 5 PART NO. M18962 11-2000 2 8.9 9 1.2 6 1 9.6 3 6.5 3 2 4.9 7 6.
NOTES COMMANDER 300.
NOTES COMMANDER 300.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O zzSpanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIPAMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 441 17-1 199 U.S.A. TEL: 216.481.8100 F AX: 216.486.1751 WEB SITE: www .
An important point after buying a device Lincoln Electric IM700-D (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Lincoln Electric IM700-D yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Lincoln Electric IM700-D - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Lincoln Electric IM700-D you will learn all the available features of the product, as well as information on its operation. The information that you get Lincoln Electric IM700-D will certainly help you make a decision on the purchase.
If you already are a holder of Lincoln Electric IM700-D, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Lincoln Electric IM700-D.
However, one of the most important roles played by the user manual is to help in solving problems with Lincoln Electric IM700-D. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Lincoln Electric IM700-D along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
