Instruction/ maintenance manual of the product IM10066 Lincoln Electric
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AIR V ANT A GE 500 (A U) %&( * %(Y)X#$+" # November, 2010 )276EJ6A6?5D@?/@F Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation .
: )*/ : %($$ A@H6C656BF:A>6?E 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
:: )*/ :: ARC R A Y S can bur n. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87.
::: )*/ ::: FOR ELECTRIC ALL Y pow er ed equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
:G )*/ :G &(L+*%$))W(*L Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: )NC6EM&@FC)@F5286"YC4 1.
G )*/ G (,$*Q+ Electromagnetic Compatibility (EMC) Conformance Products displaying the CE mark are in conformity with European Community Council Directive of 15 Dec 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility, 2004/108/EC.
G: )*/ G: (,$*Q+ Electromagnetic Compatibility (EMC) The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place. The surrounding area may extend beyond the boundaries of the premises.
G:: G:: Thank Y ou for selecting a '+"*/ product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! (625E9:D%A6C2E@CD #2?F2=4@>A=6E6=J before attempting to use this equipment.
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$)* "" *%$ (,$*Q+ "*$ The AIR VANTAGE® 500 (AU) lift bale should be used to lift the machine. The Air Vantage 500 is shipped with the lift bale retracted.
$$%%"$* %*%%"$*42?3FC?D<:? P@?@EC6>@G642A:7C25:2E@C:D9@E ------------------------------------------------------------------------ The welder is shipped with the engine and radiator filled with a 50% mixture of ethylene glycol and water.
$)* "" *%$ (,$*Q+ The AIR VANTAGE® 500 (AU) is shipped with the negative battery cable disconnected.
$)* "" *%$ (,$*Q+ (#%*%$*(%" The AIR VANTAGE® 500 (AU) is equipped with a 6- pin and a 14-pin connector.
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%&( *%$ $$%$*(%") (Items 1 through 9) (+$)*%& )-* Toggling the switch to the RUN position energizes the fuel solenoid for approximately 30 seconds.
%&( *%$ %" &())+(+ The gauge displays the engine oil pressure when the engine is running. $$X&(%**%$ The yellow engine protection light remains off with proper oil pressure and under normal oper- ating temperatures.
%&( *%$ -"X#%X)"*%(X)-* (Provides 3 selectable welding modes) CV-WIRE CC-STICK TOUCH START TIG (X%$*(%" The ARC CONTROL WIRE/STICK knob is active in the WIRE and STICK modes, and has different functions in these modes.
%&( *%$ (%+$)*+ Provides a connection point for connecting the machine case to earth ground. Refer to “MACHINE GROUNDING” in the Installation chapter for proper machine grounding informa- tion.
%&( *%$ - * (,( $(%,,) ,(YD are gaining popularity as a “must have” safety accessory especially where w.
%&( *%$ Unlike other ,(YD Lincoln uses micro processor con- trol to monitor and establish the arc without the stick- ing and shorting of the electrode to the job as seen in many other ,( installations.
The AIR VANTAGE® 500 (AU) is equipped with the required R.F. bypass circuitry for the connection of high frequency generating equipment. The AIR VANTAGE® 500 (AU) and any high frequen- cy generating equipment must be properly grounded.
(%+$ For optimal performance when arc gouging, set the AIR VANTAGE® 500 (AU) “WELD MODE” switch to the “CC - STICK” position, and the “ARC CONTROL” to 10. Set the “OUTPUT” knob to adjust output current to the desired level for the gouging electrode being used according to the ratings in the following Table B.
& ("""$ When paralleling machines in order to combine their outputs, all units must be operated in the CC-STICK mode only at the same output settings. To achieve this, turn the WELD MODE switch to the CC-STICK position.
K2354-1 Air Dryer Kit-Minimizes water content in sup- ply air. Avoids cold weather air hose ice up. K2356-1 Control Panel Cover Kit-Clear plexiglass cover to protect control panel from dirt and debris, and to visually monitor machine operation. Lockable to deter vandalism.
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#$*$$ (,$*Q+ Unfasten or unlatch the s ervice cover. Because the filter fits tightly over the outlet tube to create the critical seal, there will be some initial resistance, similar to breaking the seal on a jar.
#$*$$ +"" *() When working on the fuel system: • Keep naked lights away, do not smoke ! • Do not spill fuel ! --------------------.
#$*$$ ($* **( / When you charge, jump, replace, or otherwise connect battery cables to the battery, be sure the polarity is correct. Improper polarity can damage the charging circuit.
*(%+")%%*$ (,$*Q+ If for any reason you do not understand the test procedures or are unable to perform the tests/re.
*(%+")%%*$ (,$*Q+ Observe all Safety Guidelines detailed throughout this manual If for any reason you do not unders.
*(%+")%%*$ Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform th.
*(%+")%%*$ (,$*Q+ Observe all Safety Guidelines detailed throughout this manual If for any reason you do not unders.
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(#) (,$*Q+ GND 75 76 77 GREEN K291 OR K404 75 INPUT CABLE 76 N.E. 77 K775 OPTIONAL REMOTE CONTROL DAMAGED. THE ENGINE GOVERNOR SETTING IS PRE-SET AT THE FACTORY - DO NOT ADJUST ABOVE RPM SPECIFICATIONS LISTED IN 81 42 41 31 31 32 32 2 2 4 4 21 21 GND 82 N.
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(#) (,$*Q+ CAUTION : N.A. WELDING CABLE MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE APPICATIONS. SEE OPERATING MANUAL. 75 32 31 41 42 N.
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#$)%$&($* (,$*Q+ M18962-4 B TRAILER MOUNTING HOLE LOCATIONS. * 28.99 736.3 19.63 498.6 6.55 166.4 23.69 601.7 50.38 1279.7 54.44 1382.8 14.63 371.6 37.30 947.
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W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF A CTURER’S INSTR UCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLL O W Y OUR EMPL O YER’S SAFETY PRA CTICES.
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREEND A AS INS TR UÇÕES DO F ABRIC ANTE P AR A ESTE EQ UIP AMENT O E A S P ARTES DE USO , E SIGA AS PRÁTIC AS DE SEGUR ANÇA DO EMPRE GADOR.
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
An important point after buying a device Lincoln Electric IM10066 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Lincoln Electric IM10066 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Lincoln Electric IM10066 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Lincoln Electric IM10066 you will learn all the available features of the product, as well as information on its operation. The information that you get Lincoln Electric IM10066 will certainly help you make a decision on the purchase.
If you already are a holder of Lincoln Electric IM10066, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Lincoln Electric IM10066.
However, one of the most important roles played by the user manual is to help in solving problems with Lincoln Electric IM10066. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Lincoln Electric IM10066 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center