Instruction/ maintenance manual of the product IDEALARC IM10018-A Lincoln Electric
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IDEALARC ® DC-600 VRD "#% ' "%O&N !( December, 2010 &.32AF2=2;1@<;,<B Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation .
"%!! =<D2?212>B6=:2;A 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
66 &', 66 %J)% ARC R A Y S can bur n. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding.
666 &', 666 %J)% FOR ELECTRIC ALL Y pow er ed equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b . Install equipment in accordance with the U.
%J)% PRÉC A UTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1.
C C Thank Y ou for selecting a $(', product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! %2.1A56@"=2?.A<?@ .
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(% %20<;;20A#.;29<.?1#<@6A6<;@3<?&6;492) <9A.42 .056;2@ L3 L2 L1 LINES INPUT GND SEE MACHINE RATING PLATE FOR REQUIRED INPUT SUPPLY VOLTAGE 1 .TURN OFF THE INPUT POWER USING THE DISCONNECT SWITCH AT THE FUSE BOX 2.
!&' '"! %J)% "('#('"!!'"!& See Table A.1 for recommended IDEALARC® DC-600 VRD cable sizes for combined lengths of electrode and work cables.
'% !&'%#& Terminal strips are available behind the cover on the case front to connect wire feeder control cables that do not have a 14 Pin MS-type connector. These termi- nals supply the connections as shown in the following Terminal Strip charts.
"#% '"! %J)% SAFETY PRECAUTIONS Read this entire section of operating instructions before operating the machine. '%&"0.
"#% '"! %J)% !% &%#'"! The IDEALARC® DC-600 VRD includes a proprietary design which is available in certain arc welding power sources such as the DC 600 and 400.
"#% '"! %J)% *!# ', The IDEALARC® DC-600 VRD has the following .
"!'%"& !&''!& All operator controls and adjustments are located on the Case Front Assembly of the IDEALARC® DC-600 VRD.
"#% '"! %J)% "('#('"!'%" This control provides continuous cont.
Whenever the CC welding mode is selected and power is turned on, or power is on and the welding mode is changed from Constant Voltage (CV) to Constant Current (CC), the VRD circuitry performs a self test for approximately five seconds. For one sec- ond the input contactor and the cooling fan will turn on, then off.
"#% '"! The Lincoln VRD circuit meets the requirements of AS1674.2-2007, Safety in welding and allied processes - Electrical, for Category C environments. Category C environments include coffer dams, trenches, mines, in rain, etc.
"" % &'%! (!& "% ' ! *' ' %J .
"#% '"! %J)% % &'%! *' %J )% ! '!&'%'"% When electrical strikeouts exceed 1 3/4” (44.
&&"%& %J)% *%%& !'%'"%& The IDEA.
&&"%& %J)% The MULTI-PROCESS SWITCH has two sets of out- put terminals.
&&"%& 12. Connect stick or air/carbon arc electrode and work cable. See Figure C.2. • Insert the electrode and work cables through the strain relief loop on the right side (facing the front of the machine) of the IDEALARC® DC-600 VRD.
%"('! !#%" !'!! 1 . Disconnect input AC power supply lines to the machine before performing periodic maintenance, tightening, cleaning, or replacing parts. #2?3<?:A523<99<D6;41.
'%"(&""'! %J)% If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your <0.
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'%"(&""'! %J)% If all recommended possible areas of possible cause have been checked and the problem persists, <;A.0AF<B?9<0.
'%"(&""'! %J)% If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your <0.
'%"(&""'! %J)% If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your <0.
'%"(&""'! %J)% If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your <0.
'%"(&""'! %J)% If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your <0.
'%"(&""'! %J)% If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your <0.
'%"(&""'! %J)% If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your <0.
'%"(&""'! %J)% If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your <0.
'%"(&""'! %J)% If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your <0.
# "%'%"(&""'!( %! # "% 1 . All 10 LED’s must be ON when the POWER SOURCE is turned “ON” and the trigger circuit* is closed.
'%"(&""'! %J)% Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your <0.
% & %J)% !"' This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.
% & %J)% !"' This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.
% & %J)% !"' This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.
% & %J)% !"' This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.
%J)% % & S20409 1-28-94 CONNECTION OF LN-742 TO THE DC-600 VRD POWER SOURCE Only qualified persons should install, use or service this machine.
% & %J)% N.C. Tape up bolted connection if lead #21 is extended. N.D. Connect the control cable ground lead to the frame terminal marked near the power source terminal strip.
% & %J)% N.C. Tape up bolted connection if lead #21 is extended. N.D. Connect the control cable ground lead to the frame terminal marked near the power source terminal strip.
% & %J)% Above diagram shows electrode connected positive. To change polarity, turn power off, reverse the electrode and work leads at the power NEGATIVE POSITIVE 32 31 2 4 GND 21 N.
% & %J)% NEGATIVE POSITIVE 32 31 2 4 GND 21 N.A. N.D. TO WORK POWER SOURCE Only qualified persons should install, use or service this machine. Do not operate with covers removed.
% & %J)% S22980 ELECTRODE CABLE - + 14 PIN AMPHENOL POWER SOURCE TO WORK AND 14-PIN CABLE PLUG, REAR VIEW A.
% & %J)% LOCATION OF BASE MOUNTING HOLES .94 * * * * 20.00 M12244-6 DC-600 VRD 1-20-89A 27.87 9.20 27.50 3.25 39.95 22.25 29.93 THIS DIMENSION WILL VARY WITH POSITION OF HANDLE DIMENSION PRINT (WITH K817P UNDERCARRIAGE) 11.
% & %J)% 6-18-93C 36.12 M15200-3 17.76 38.00 5.19 DIMENSION PRINT (WITH K842 UNDERCARRIAGE) 20.00 27.65 * 37.86 LOCATION OF BASE MOUNTING HOLES * * 29.93 .94 * * 3.
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF A CTURER’S INSTR UCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLL O W Y OUR EMPL O YER’S SAFETY PRA CTICES.
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREEND A AS INS TR UÇÕES DO F ABRIC ANTE P ARA ES TE EQUIP AMENT O E AS P ARTES DE USO , E SIGA AS PRÁTIC AS DE SEGUR ANÇA DO EMPRE GADOR.
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