Instruction/ maintenance manual of the product CV320-I Lincoln Electric
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ACN 000 040 308 THE LINCOLN ELECTRIC COMP ANY (AUSTRALIA) PTY . L TD. A.C.N. 000 040 308 SYDNEY . AUSTRALIA A Subsidiary of THE LINCOLN ELECTRIC CO. U.
Page 2 CV320-I IMA 574B PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEA TH. READ AND UNDERST AND BOTH THE SPECIFIC INFORMA TION GIVEN IN THE OPERA TING MANUAL FOR THE WELDER AND/OR OTHER EQUIPMENT TO BE USED AS WELL AS THE FOLLOWING GENERAL INFORMA TION.
IMA 574B CV320-I Page 3 5. a. Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators, designed for the gas and pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.
Page 4 CV320-I IMA 574B All welders should follow safe practices that minimize their exposure to electric and magnetic fields (EMF). For welders wearing implanted pacemakers, safe welding practices are particularly important and additional procedures should be followed by those who have decided to continue to weld.
IMA 574B CV320-I Page 5 INSTRUCTIONS FOR ELECTROMAGNETIC COMP A TIBILITY Conformance Products displaying the C-T ick mark are in conformity with Australian/New Zealand requirements for the Electromagnetic Compatibility (EMC).
• T urn the input power off at the disconnect switch before installing or servicing this machine. • Do not touch electrically “hot” parts such as output terminals or internal wiring. • Connect grounding screw ( ) to a good earth ground. • Do not operate with covers removed.
IMA 574B CV320-I Page 7 DO NOT A TT ACH THE REGULA T OR/FLOWMETER IF CYLINDER V AL VE IS DAMAGED! Inform your gas supplier of this condition. 3. Stand to one side away from the outlet and open the cylinder valve for an instant. This blows away any dust or dirt which may have accumulated in the valve outlet.
Page 8 CV320-I IMA 574B IMPORT ANT SAFETY NOTE: In 2T mode, this DC Constant V oltage wire welder provides “COLD” electrode when the gun trigger is not operated. Conversely , the output terminals are “LIVE” when the gun trigger is “activated” when pressed in 2T mode, or triggered on in 4T mode.
IMA 574B CV320-I Page 9 If gas shielding is required, see Section 1.4. Connect the gas hose. Remember that gas cylinders may explode if damaged, so ensure that all gas cylinders are securely mounted. Ensure there are no kinks or sharp bends in the gun cable and hold the wire inch button until the wire emerges from the gun.
Page 10 CV320-I IMA 574B WARNING ELECTRIC SHOCK can kill • Have an electrician install and service this equipment. • T urn the input power off at the fuse box before working on equipment. • Do not touch electrically hot parts. Problem Rough wire feeding or wire not feeding but drive rolls turning.
IMA 574B CV320-I Page 1 1 Possible Cause Defective wire feed motor or wire drive control PC board. Defective wire drive control PC board. Over-temperature protection circuit actuated due to overload or short. Over- temperature light should be illuminated.
Page 12 CV320-I IMA 574B Machine Machine Code 1508 Code 1413 Wire Size Part No . Part No . Solid Wire 0.6 - 0.8mm AS4449-9 AM3023C 0.8 - 1.0mm AS4449-1 AM3023D 1.0 - 1.2mm AS4449-2 AM3023E 0.9 - 1.2mm AS4449-8 Cored Wire 0.8 - 1.0mm AS4449-3 - 1.2 - 1.
IMA 574B CV320-I Page 13 The Lincoln Electric Company (Australia) Propriety Limited A.C.N. 000 040 308 AP-80 Operative: 2/7/99 Supercedes: 18/6/97 CV320-I PARTS LIST AP-80 Sub Assembly Item No. 1 2 3 Sub Assembly Page Name Machine Part List No. AP-80-C AP-80-D Description Code No.
Page 14 CV320-I IMA 574B General Assembly AP-80-C Roof and side panels not shown for clarity . Platform shown this view only . Front panel not shown for clarity .
IMA 574B CV320-I Page 15 General Assembly AP-80-C.1 When ordering parts quote AP-80-C-1, Machine Serial & Code Numbers, Part Description and Item Number .
Page 16 CV320-I IMA 574B Control Panel AP-80-D Item Part No. Description Qty . 1 1 AG1355 Front Panel 1 X 2 AL2516 Nameplate 1 X 3 T14659-1 Fastener Button (Black) 4 X 4 AM3397-1 V oltmeter 1 X 5 AM33.
IMA 574B CV320-I Page 17 This diagram is typical of the machine’s wiring. For specific detail refer to the diagram attached to the machine itself. If the diagram has been destroyed or defaced, contact the factory quoting the machine serial number and code number from the nameplate.
Page 18 CV320-I IMA 574B LN21 WIRE FEEDER PARTS LIST AP-68 AP-68 Operative: 18/6/97 Supersedes: 26/1 1/96 Do not use this Parts List for a machine if its code number is not listed.
IMA 574B CV320-I Page 19 NOTE : All screws and bolts listed in FSS release 288 Item Part Name and Description No. Req. Part Number 1 2 1 BASE, FRONT AND REAR P ANEL 1 AG1344 x - BASE, FRONT AND REAR P.
Page 20 CV320-I IMA 574B Item Part Name and Description No. Part Number 1 2 Req’d 25 WIRE P ANEL INSULA TION 1 AS4436 x x 27 DRIVE PLA TE 1 AM3391-1 x - DRIVE PLA TE 1 AM3391 - - DRIVE PLA TE 1 AM33.
IMA 574B CV320-I Page 21 This diagram is typical of the machine’s wiring. For specific detail refer to the diagram attached to the machine itself. If the diagram has been destroyed or defaced, contact the factory quoting the machine serial number and code number from the nameplate.
Page 22 CV320-I IMA 574B Magnum Fastmate Guns AP-202-G AP-202-G Operative: 10/3/97 Supercedes: New Part No. K479-7 Magnum FM400 3.65m long Item Part No . Description 1 Gas nozzle, Fixed, T ip recessed: M16080-1 Magnum 400FM (9.5 mm ID) M16080-2 Magnum 400FM (12.
IMA 574B CV320-I Page 23 Item Part No . Description 5 Contact tip, Heavy duty: S19392-1 Magnum 200FM, 400FM (0.9mm) S19392-6 Magnum 200FM, 400FM (1.0mm) S19392-2 Magnum 200FM, 400FM (1.2mm) S19392-3 Magnum 400FM (1.3mm) S19392-4 Magnum 400FM (1.6mm) S19392-5 Magnum 400FM (2.
Page 24 CV320-I IMA 574B Industry Lincoln ID Ref No. Part No. Qty mm (Inches) 21T -37 M16294 1 9.5 (0.38) 21T -50 M16684-1 1 12.7 (0.50) 21T -62 M16684-1 1 15.9 (0.62) M16080-1 1 23-37 M16080-1D 5 9.5 (0.38) M16080-1M 25 M16080-2 1 23-50 M16080-2D 5 12.
IMA 574B CV320-I Page 25 Industry Lincoln Wire Size Ref No. Part No. Qty mm (Inches) 1 1-23 S19726-1D 10 S19726-1M 25 0.6 (0.025) 1 1-30 S19726-2D 10 S19726-2M 25 0.8 (0.030) 1 1-35 S19726-3D 10 S19726-3M 25 0.9 (0.035) 1 1-45 S19726-4D 10 S19726-4M 25 1.
The Lincoln Electric Company (Australia) Pty Limited (“Lincoln”) warrants all new machinery and equipment (“goods”) manufactured by Lincoln against defects in workmanship and material subject to certain limitations hereinafter provided.
An important point after buying a device Lincoln Electric CV320-I (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Lincoln Electric CV320-I yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Lincoln Electric CV320-I - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Lincoln Electric CV320-I you will learn all the available features of the product, as well as information on its operation. The information that you get Lincoln Electric CV320-I will certainly help you make a decision on the purchase.
If you already are a holder of Lincoln Electric CV320-I, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Lincoln Electric CV320-I.
However, one of the most important roles played by the user manual is to help in solving problems with Lincoln Electric CV320-I. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Lincoln Electric CV320-I along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
