Instruction/ maintenance manual of the product CLASSIC IM514-A Lincoln Electric
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OPERA TOR’S MANUAL Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation .
FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
LINCOLN ELECTRIC ELECTRIC ® ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87.
LINCOLN ELECTRIC ELECTRIC ® FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
LINCOLN ELECTRIC ELECTRIC ® iv SAFETY iv PRÉCA UTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instruc- tions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suivantes: Sûreté Pour Soudage A L’Arc 1.
Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
vi MASTER T ABLE OF CONTENTS FOR ALL SECTIONS Page Installation .......................................................................................................Section A Technical Specifications .................................................
A-1 INST ALLA TION CLASSIC I A-1 LINCOLN ELECTRIC ELECTRIC ® TECHNICAL SPECIFICA TIONS – CLASSIC I Product Name Description Horsepower Operating Speeds Displacement Ignition Capacities Continental TM27 4 Cylinder 4 Cycle Water-Cooled Gasoline Engine 38 HP @ 1450 RPM Full Load: 1450 RPM High Idle: 1600±50 RPM Low Idle: 1000 RPM 164.
A-2 INST ALLA TION CLASSIC I A-2 GENERAL DESCRIPTION The Classic I is a heavy duty engine driven DC arc welding power source capable of providing DC con- stant current output for stick welding and DC TIG welding.
A-3 INST ALLA TION CLASSIC I A-3 LINCOLN ELECTRIC ELECTRIC ® PRE-OPERA TION INST ALLA TION Safety Precautions Exhaust Spark Arrester Some federal, state, or local laws may require that engines be equipped with exhaust spark arresters when they are operated in certain locations where unarrested sparks may present a fire hazard.
A-4 INST ALLA TION CLASSIC I A-4 LINCOLN ELECTRIC ELECTRIC ® P olarity Control and Cable Sizes With the engine off, route the electrode and work cables through the strain relief bracket on the base and connect to the studs located below the fuel tank mounting rail.
A-5 INST ALLA TION CLASSIC I A-5 LINCOLN ELECTRIC ELECTRIC ® PRE-OPERA TION SER VICE READ the engine operating and maintenance instruc- tions supplied with this machine. ------------------------------------------------------------ Oil This unit is supplied from the factory with the engine crankcase filled with a high quality SAE 10W/30 oil.
B-1 OPERA TION B-1 CLASSIC I ENGINE OPERA TION Operate the welder with the doors closed. Leaving the doors open changes the designed air flow and can cause overheating. Starting the Continental TM27 Engine a) Turn the Idler control switch to “HIGH”.
B-2 OPERA TION B-2 CLASSIC I Control of W elding Current DO NOT TURN THE “CURRENT RANGE SELEC- TOR” WHILE WELDING because the current may arc between the contacts and damage the switch. ------------------------------------------------------------------------ The “Current Range Selector” provides five overlap- ping current ranges.
B-3 OPERA TION B-3 CARBURET OR DEICING KIT USA GE INSTR UCTIONS FOR SEA- SONAL CHANGE O VER ELECTRIC SHOCK can kill. • Do not operate with panels open. • Disconnect NEGATIVE(-) BATTERY LEAD before servicing. • Do not touch electrically live parts.
C-1 A CCESSORIES C-1 CLASSIC I LINCOLN ELECTRIC ELECTRIC ® OPTIONAL FEA TURES (field Installed) Accessory Set (K702) Includes 35 ft (10.7m) electrode and 30 ft (9.1m) work cables, headshield, work clamp, and electrode holder. CV Adapter (K384) K6090 thru -4 only Provides constant voltage output for semiautomatic welding.
D-1 MAINTENANCE D-1 CLASSIC I LINCOLN ELECTRIC ELECTRIC ® MAINTENANCE General Instructions 1. Blow out the welder and controls with an air hose at least once every two months. In particularly dirty locations, this cleaning may be necessary once a week.
D-2 MAINTENANCE D-2 CLASSIC I LINCOLN ELECTRIC ELECTRIC ® Bearings This welder is equipped with a double-shielded ball bearing having sufficient grease to last indefinitely under normal service. Where the welder is used con- stantly or in excessively dirty locations, it may be nec- essary to add one-half ounce of grease per year.
E-1 TR OUBLESHOO TING E-1 CLASSIC I LINCOLN ELECTRIC ELECTRIC ® If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-2 TR OUBLESHOO TING E-2 CLASSIC I LINCOLN ELECTRIC ELECTRIC ® Observe all Safety Guidelines detailed througout this manual If for any reason you do not understand the test procedures or are unable .
E-3 TR OUBLESHOO TING E-3 CLASSIC I LINCOLN ELECTRIC ELECTRIC ® Observe all Safety Guidelines detailed througout this manual If for any reason you do not understand the test procedures or are unable .
E-4 TR OUBLESHOO TING E-4 CLASSIC I LINCOLN ELECTRIC ELECTRIC ® Observe all Safety Guidelines detailed througout this manual If for any reason you do not understand the test procedures or are unable .
E-5 TR OUBLESHOO TING E-5 CLASSIC I LINCOLN ELECTRIC ELECTRIC ® Observe all Safety Guidelines detailed througout this manual If for any reason you do not understand the test procedures or are unable .
E-6 TR OUBLESHOO TING E-6 CLASSIC I LINCOLN ELECTRIC ELECTRIC ® ELECTR ONIC IDLER TROUBLESHOO TING GUIDE Engine Will Not Return to Idle in Approximately 15 Seconds Set Idler Control Switch to the Auto Position Check to See Whether Oil Pressure Light is On and Alternator is Charging Light Off Light On If Oil Light is O.
F-1 DIA GRAMS F-1 CLASSIC I MOTOR + GROUND GROUND TO BASE TO ENGINE EXC ALTERNATOR S B + STARTING OIL PRESSURE SWITCH G AUX POWER RECEPTACLE 600B B R TO EXCITER OUTPUT - + E E B F1 15A. TO PLUGS IGNITION COIL DISTRIBUTOR + - ONLY. FUSE IN CIRCUIT ON C.
F-2 DIA GRAMS F-2 CLASSIC I PART NO. WELDER A B C D E F G H A CONTROL PANEL F G B H D E C O HOLE O MOUNTING HOLE N.A. N.B. NOTES: OIL AND WATER IN ENGINE, BUT NO FUEL. N.A. CENTER OF GRAVITY WITH O S10766-7 J J K K DIMENSION PRINT S10766 METRIC cm (ENGLISH in.
Now A vailab le...12th Edition The Procedure Handbook of Ar c W elding With over 500,000 copies of previous editions published since 1933, the Procedure Handbook is considered by many to be the “Bible” of the arc welding industry. This printing will go fast so don’t delay.
W ARNING A VISO DE PRECA UCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
W ARNING A VISO DE PRECA UCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIP AMENTO E AS P AR TES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
An important point after buying a device Lincoln Electric CLASSIC IM514-A (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Lincoln Electric CLASSIC IM514-A yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Lincoln Electric CLASSIC IM514-A - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Lincoln Electric CLASSIC IM514-A you will learn all the available features of the product, as well as information on its operation. The information that you get Lincoln Electric CLASSIC IM514-A will certainly help you make a decision on the purchase.
If you already are a holder of Lincoln Electric CLASSIC IM514-A, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Lincoln Electric CLASSIC IM514-A.
However, one of the most important roles played by the user manual is to help in solving problems with Lincoln Electric CLASSIC IM514-A. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Lincoln Electric CLASSIC IM514-A along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
