Instruction/ maintenance manual of the product AC-225-S Lincoln Electric
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1 AC-225-S & AC/DC 225/125 WELDING POWER SOURCES FUENTES DE PODER DE SOLDADURA SOURCES DE COURANT DE SOUDAGE IMT237-N December , 2010 Contents . . . . . . . . . . . . . . . . . . . . . Page Safety Precautions . . . . . . . . . . . . . . . . . . . .
2 ( -"$ $ 0(%+) &(%** /%+( )" $ %*() (%# &%))" )(%+) .
3 "*( $ #$* ") =1I 25 41>75B?EC 3.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding current creates EMF fields around welding cables and weldingmachines 3.
4 )*/ )+( )L+(*L -"$ )& (!) 31> 31EC5 69B5 ?B 5H@<?C9?> 4.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire.
5 )*/ )+( )L+(*L " * ( ) % ! 3 1 > ; 9 < < 5.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet cloth- ing.
+#)$ )) 31> 25 41>75B?EC 6.a. Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases. When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep fumes and gases away from the breathing zone.
7 %&( *$ $)*(+*%$) >@ED &?G5B1>4 B?E>49>7 ?>>53D9?>C Before starting the installation, check with the power compa- ny to be sure your power supply is adequate for the voltage, amperes, phase and frequency specified on the welder nameplate.
8 CONNECT TO A SYSTEM GROUND- ING WIRE. SEE THE UNITED ST A TES NA TIONAL ELECTRICAL CODE AND/OR LOCAL CODES FOR OTHER DET AILS AND MEANS FOR PROPER GROUNDING. CONNECT TO HOT WIRES OF A THREE-WIRE, SINGLE PHASE SYSTEM OR TO ONE PHASE OF A TWO OR THREE PHASE SYSTEM.
6. Deslice el mango a su posición y asegúrelo con el tornillo hasta que esté fijo. El extremo roscado del tornillo pasará por el interi- or del mango y la cabeza del tornillo entrará completamente en el mango. *9@? &?BD15<53DB?4?3?> =1>7? B54?>4514? I B52?B45C 1.
10 <53DB?45 1>4-?B; 12<5 (5@<135=5>D Substitution of cables with larger sizes requiring connections to be made internally is not recommended. Connections for additional lengths or larger sizes should be properly made externally .
11 9B3E9D B51;5BC AC/DC models above Code 8800 have an internal circuit breaker to prevent overheating when welding on DC. The breaker will trip and shut off the DC welding output if the duty cycle is exceeded or if the cooling air flow is blocked.
12 )5<53D9>7 <53DB?45C Which electrode is best for the particular job . . . how do you use it? These are important questions because the cost, quality , and appearance of your work depends on proper electrode selection and application.
13 #?D9?>C #1>9@E<1D9?> depends on the joint. Some of the common motions are shown below . #?EF5=5>DC "1 =1>9@E<1D9?> dépend de l'assemblage.
14 • Fleetweld® 35 • Jetweld® 1 • Blue Max® 2100 • Red Baron® 309/309L MR • Red Baron® 308L MR • Wearshield® ME • Wearshield® MI • Wearshield® BU • Wearshield® Mangjet® •.
15 EDD9>7? >?D 5H3554 D85 EDI I3<5` )55 @175 The arc welder and the electrode can be used for cutting steel and cast iron. Follow this procedure: 1. Use 1/8” (3.2mm) or 5/32" (4.0mm) Fleetweld 180 electrode.
16 ?G * ? +C5 &1BDC "9CD 1. Refer to the appropriate drawing to the right. 2. Find the part on the drawing. 3. Using the item number from the drawing find the part name and description in the table. 4. Get the welder code number found on the nameplate.
17 2 1 3 BELOW CODE 6300 ON LY and Codes 6342, 6343 & 6453 13 1 4A 1 4B 15 15A 15B 5 6 7 8 29 2 1 6 16A 1 7 18 2 0 2 6 21 22 2 3 2 5 11 1 0 9 9A 2A 2 1 3 BELOW CODE 6300 ON LY and Codes 6342, 6343.
18 - ($$ ,)% &(+%$ **$*%$ - ($+$ *$K_% )@1>9C8 B5>38 5B=1> &?BDE7E5C5 1@1>5C5 89>5C5 !?B51> B1293 • D o n o t t ou ch el ec tr i c a ll y li ve p ar ts or e l ec tr od e w it h s ki n o r w et c lo th in g.
19 - ($$ ,)% &(+%$ **$*%$ - ($+$ *$K_% )@1>9C8 B5>38 5B=1> &?BDE7E5C5 1@1>5C5 89>5C5 !?B51> B1293 • T urn pow er of f bef ore serv icing.
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 441 17-1 199 U.S.A. TEL: 216.481.8100 F AX: 216.486.1751 WEB SITE: www .
An important point after buying a device Lincoln Electric AC-225-S (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Lincoln Electric AC-225-S yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Lincoln Electric AC-225-S - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Lincoln Electric AC-225-S you will learn all the available features of the product, as well as information on its operation. The information that you get Lincoln Electric AC-225-S will certainly help you make a decision on the purchase.
If you already are a holder of Lincoln Electric AC-225-S, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Lincoln Electric AC-225-S.
However, one of the most important roles played by the user manual is to help in solving problems with Lincoln Electric AC-225-S. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Lincoln Electric AC-225-S along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center