Instruction/ maintenance manual of the product 400FM Lincoln Electric
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MA GNUM 300FM and 400FM Fast-M ate ™ Gun and Cable Assemblies OPERA T ORʼS MANUAL IM389-C March, 2008 Safety Depends on Y ou Lincoln arc welding and cutting equipment is designed and built with safety in mind. However , your overall safety can be increased by proper installation .
i SAFETY i MAGNUM® F AST -MA TE™ FOR ENGINE powered equipment. 1.a. T urn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
ii SAFETY ii MAGNUM® F AST -MA TE™ ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87.
iii SAFETY iii MAGNUM® F AST -MA TE™ FOR ELECTRICALL Y powered equipment. 8.a. T urn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer ʼs recommendations.
iv SAFETY iv MAGNUM® F AST -MA TE™ PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L ʼArc 1.
MAGNUM® F AST -MA TE™ v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
Page General DescriptIon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section A Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION Description Gun Contact Tips Gas Product Cable Wire Size Standard Diffuser Gas Cable Gun T ube Number Length (m) in. (mm) Duty Assembly Nozzle Insulator Liner 60° 10 ft. .035 (0.9) KP14-35 K478-1 (3.0) .045 (1.2) -45 KP54A KP24A-62 KP34A KP44-3545-15 KP1928-2 15 ft.
GENERAL DESCRIPTION MAGNUM® F AST -MA TE™ Description Gun Contact Tips Gas Product Cable Wire Size Standard Diffuser Gas Cable Gun T ube Number Length (m) in. (mm) Duty Assembly Nozzle Insulator Liner 60° 10 ft. .035 (0.9) KP14-35 K479-1 (3.0) .045 (1.
INST ALLA TION INST ALLA TION ELECTRICAL SHOCK can kill. • Have an electrician install and ser- vice this equipment. • T urn the input power off at the fuse box before working on equipment.
OPERA TION OPERA TION ELECTRODES AND EQUIPMENT The Magnum® 300 FM and Magnum® 400 FM guns and cables have been designed for use with Lincoln L- 50 and L-56, solid steel wire electrodes for the GMA W process and Lincoln Outershield ® cored electrodes for the gas-shielded FCA W process.
MAGNUM® F AST -MA TE™ REMOV AL, INST ALLA TION AND TRIMMING INSTRUCTIONS FOR MAGNUM® LINERS FEEDING STEEL WIRE (KP1933, KP1936 and KP1955 series liners) NOTE: The variation in cable lengths prevents the interchangeability of liners.
MAGNUM® F AST -MA TE™ This screw should only be gently tightened. Overtightening will split or collapse the liner and cause poor wire feeding. ------------------------------------------------------------------------ 6. Replace the nozzle insulator and gas nozzle.
MAINTENANCE CABLE REP AIR The Magnum® 300 FM and Magnum® 400 FM guns feature the use of repairable cable connectors. If the cable ever gets severely damaged, it may be cut short- er and repaired by the user .
FIGURE E.4 MAINTENANCE MAGNUM® F AST -MA TE™ CABLE CONTROL LEAD INNER TUBE COPPER STRANDING CONTROL LEAD 1.65 (41.9 mm) SKIN * USE .38" (9.5 mm) SKIN FOR - FEEDER END OF FM MODELS .25" (6.4 mm) SKIN *- (BOTH CONTROL LEADS) FIGURE E.2 FIGURE E.
4.10 (104 mm) Terminal Lead Assembly Cable Handle Central Adapter Assembly Collar Nut Incoming Connector Assembly Connector Nut Cable Boot Strain Relief Strain Relief Housing Boot Nut - FIGURE E.5 MAINTENANCE e) Remove the incoming connector from the cable by unscrewing the connector nut from the incoming connector .
MAINTENANCE MAGNUM® F AST -MA TE™ THREAD SIZES FOR MAGNUM® 300 & 400 CONSUMABLES D-6 D-6.
TROUBLESHOOTING MAGNUM® F AST -MA TE™ If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely , contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
TROUBLESHOOTING MAGNUM® F AST -MA TE™ Observe all Safety Guidelines detailed througout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely , contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
TROUBLESHOOTING MAGNUM® F AST -MA TE™ Observe all Safety Guidelines detailed througout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely , contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
NOTES MAGNUM® F AST -MA TE™.
MAGNUM® F AST -MA TE™ NOTES.
W ARNING AV I S O D E PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
W ARNING AV I S O D E PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIP AMENTO E AS P AR TES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 441 17-1 199 U.S.A. TEL: 216.481.8100 F AX: 216.486.1751 WEB SITE: www .
An important point after buying a device Lincoln Electric 400FM (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Lincoln Electric 400FM yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Lincoln Electric 400FM - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Lincoln Electric 400FM you will learn all the available features of the product, as well as information on its operation. The information that you get Lincoln Electric 400FM will certainly help you make a decision on the purchase.
If you already are a holder of Lincoln Electric 400FM, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Lincoln Electric 400FM.
However, one of the most important roles played by the user manual is to help in solving problems with Lincoln Electric 400FM. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Lincoln Electric 400FM along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
