Instruction/ maintenance manual of the product Shoreline 33/40 DV INS Lennox Hearth Products
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Report No. 050-F-22-5 INST ALLA TION AND OPERA TION MANUAL Direct-V ent Gas Fireplace Heater Inserts Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. WHA T TO DO IF YOU SMELL GAS: • Do not light any appliance.
2 1. FOR YOUR SAFETY do not install or operate your fireplace insert without first reading and understanding this manual. Any installation or operation of the appliance deviating from that which is stated in this manual WILL void the warranty and may be hazardous.
3 C O N G R A TU LA T I O N S O N T H E P U R C H A S E O F Y O U R N E W G A S A P P L I A N C E M A N U F A C T U R E D B Y L E N N O X H E A R TH P R O D U C T S .
4 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE Millivolt Models with Manually-Modulated Gas Valves Natural Gas Propane (LP) Gas Model Input Rate (BTU/HR) Input Rate (BTU/HR) SHR33 19,500 to 33,000 19,500 to 33,000 SHR40 24,000-40,000 21,500 to 37,500 T able 1 No te: T h es e ap p l ia nce s ar e de s i gn ed a s su p p le men tal h e at ers .
5 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE Manufactured Home Installations - These appliances must conform to the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 .
6 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE Note: The following requirements reference various Massachusetts and national codes not contained in this document.
7 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE Figure 1 Front View Side View T op View Insert Dimensions Inches (millimeters) A Left front of unit to center line 13-1/8 (333) B Right front of un.
8 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE A B C D E F G H I C L Figure 2 - Existing Fireplace Minimum Dimensions Figure 3 - Minimum Clearances Co m bu sti b le s T rim or Ma n t el De p t h.
NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE W ARNING THIS FIREPLACE HAS BEEN AL TERED TO ACCOMMODA TE A FIREPLACE INSERT AND SHOULD BE INSPECTED BY A QUALIFIED PERSON PRIOR TO RE-USE AS A CONVENTIONAL FIREPLACE.
10 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE Vertical Cap T ermination Connector Exhaust Intake Combustion Air Intake Venting Requirements Approved Vent Systems: Len nox He art h Pr odu cts C o-l ine ar Chi mne y L ine r K it Rec omm ende d: • The Flex Kit, Cat.
11 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE Vertical V enting The vent pipes must be connected to the proper collars on the unit and the exhaust vent pipe must be connected to the termination cap or the unit will not operate.
12 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE T ools Needed: No tools are needed Cat. No. Description H5746 Shoreline Door Assembly (Figure 9) 1. Locate three tabs on the bottom of the door . These tabs will go into the tab slots along the bottom of insert.
13 4. Slide the top panel in place with the detailed side down. Make sure panel is positioned all way back and resting on side panels. T op panel should be flush in front with the side panels. See Figure 18 . 3. Position and slide the side panels against the rear panel.
14 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE A C D E F B G A Lo g s upp o rt s A B C D E T o Install Log Set: 1. Open the box and carefully remove and identify the different items. Start with the rear log (A). Set it down on the log supports located on the left rear of firebox.
15 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE 2. Separate the glowing embers (F) into quarter size pieces and place along ports on burner pan. DO NOT cover burner secondar y holes on burner pan. The pattern for the glowing embers should be similar to what is shown in Figure 22 .
16 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE 2 Slide the insert into its final location in the fireplace. In case of uneven wall sur face open the right surround access door and make any adjustments needed to ensure there is enough clearance to open the access door (see Page 17 ).
17 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE T ools Needed: 7/16” wrench Flat End Screwdriver Adjustment Procedure: Step 1 Open the surround access door . Inspect the tension or lack of tension while opening the door to determine if it should open easier or tighter .
18 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE W e r ec omm end t ha t a qu al ifie d i n di vid ual s uc h as a pl u m b er o r ga s fit te r be us ed to cor rec tly s i z e an d ro u t e th e gas s u p pl y lin e to th e ap p l ia nce .
19 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE T o T urn Off Gas T o Appliance 1. T urn off th e “O N/O FF” ro cke r s wit ch and /or th erm ost at (if ins tal led ). 2. T urn off el ectr ic pow er to the ap pli anc e i f s ervic e i s t o b e p erfor med .
NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE Flame Appearance and Sooting Y our Shoreline™ fireplace insert is designed for maximum heating efficiency . Therefore, upon lighting of the main burner the flames will be semi-transparent or “bluish.
21 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE Blower Operation Y our Shoreline gas insert comes equipped with a 150 CFM blower with a variable speed control and an automatic temperature activated On/Off snap switch. 1. Plug the blower power cord into a grounded (three-prong) outlet.
22 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE Shoreline™ Main Burner Operation Y our Shoreline fireplace insert comes with an “ON/OFF” rocker switch used to turn the burner on and off while the pilot is on. The rocker switch is located in the control panel above the blower rheostat switch and to the left of the igniter .
23 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE Maintenance Checklist The following should only be performed by a qualified service techni- cian. 1. Annual inspection should be made and the following checks performed: p When unit is cool, remove glass and inspect burner for dirt, soot, and lint accumulations, and remove if necessary .
24 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE Do not remove the glass door while the insert is hot. T o remove the glass door , pull for ward and up on the top latches. Lift the glass door up and off the lower spring latch. Be careful not to damage or scratch the glass while handling.
25 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE MAINTENANCE T ASK ACCOMPLISHING PERSON PROCEDURE Inspecting/Cleaning Burner , Logs and Controls Qualified Service T echnician Inspect valve and ensure it is properly operating. Check piping for leaks.
26 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE NOTE: When troubleshooting the gas control system, be sure the external gas shut off valve, located at the gas supply inlet is in the “ON” position. IMPORT ANT : Call your gas supplier or plumber for additional help with any gas control problem.
27 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE Item # Part/Cat. No. Description 1 H5722 Firebox Assembly 2 H5723 Air Intake Assembly 3 H5724 Blower Box Assembly w/blower 4 H5725 Flue Collar Ass.
28 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE 24 23 3 30 2 24 1 23 27 27 2 30 2 4 5 25 2 30 P AR T IDENTIFICA TION Item # Description 1 Firebox Assembly 2 Air Intake Assembly 3 Blower Box Asse.
29 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE Pil ot Cas se tte As sem bl y 13 12 30 11 10 9 12 30 15 14 Item # Description 9 Pilot Assembly w/Shield 10 Main Orifice 11 Bulkhead Assembly 12 C.
30 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE 6 3 2 29 27 6 7 8 P AR T IDENTIFICA TION Item # Description 2 Air Intake Assembly 3 Blower Box Assembly w/Blower 6 Rear Leveling Leg Assembly 7 Ou.
31 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE 21 29 8 16 17 20 18 19 20 22 Ceramic Log Set Item # Description 8 Burner Assembly 16 Louver Assembly 17 Blower Rheostat 18 Control Panel/Valve Cov.
32 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE 36/37 34/35 31 33 32 36/37 36/37 34/35 33 32 31 32 33 38/39 34/35 38/39 38/39 38/39 4-Piece Surround Assembly 3-Piece Surround Assembly Item # Des.
33 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE OPTIONAL ACCESSORIES Standard Remote Control System The Model RCL (Standard) Remote Control System, features a simple On/Off control function for the insert.
34 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE Refractory Brick Panel Set (6 pieces) These decorative brick panels sets are offered in 3 attractive styles. One set required. Surround Kits These surround panels install around the insert body providing an attractive finished look.
35 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE 4 G e a r cl a m p s S i d e V i ew o f C a p Ca p ha s tw o 3 " co ll ar s fo r at ta ch me nt of l in er s T erm in a ti on Ca p Fl as hi ng T e rm i n a t i o n K i t, D V I C a t.
36 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE SAFETY / LISTING LABEL.
37 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE LIGHTING INSTRUCTIONS LABEL.
Printed in U.S.A. © Lennox Hearth Products 2008 P/N 850,050M REV . C 01/2008 Lennox reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
An important point after buying a device Lennox Hearth Products Shoreline 33/40 DV INS (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Lennox Hearth Products Shoreline 33/40 DV INS yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Lennox Hearth Products Shoreline 33/40 DV INS - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Lennox Hearth Products Shoreline 33/40 DV INS you will learn all the available features of the product, as well as information on its operation. The information that you get Lennox Hearth Products Shoreline 33/40 DV INS will certainly help you make a decision on the purchase.
If you already are a holder of Lennox Hearth Products Shoreline 33/40 DV INS, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Lennox Hearth Products Shoreline 33/40 DV INS.
However, one of the most important roles played by the user manual is to help in solving problems with Lennox Hearth Products Shoreline 33/40 DV INS. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Lennox Hearth Products Shoreline 33/40 DV INS along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
