Instruction/ maintenance manual of the product 660 RALLYE CUSTOMER BIKE KTM
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MOTOR ERSA TZTEILKA T ALOG ENGINE SP ARE P AR TS MANUAL Art.Nr . 3.208.29 11/2000 2001 660 RALL YE CUSTOMER BIKE.
INHAL TSVERZEICHNIS INDEX LOCTITE 243 LOCTITE 243 SILICON 5 6 7 7 9 10 11 24 21 63 62 20 18 19 23 15 16 11 33 34 29 32 44 47 46 45 48 47 50 51 31 55 28 25 1 1,5,6,7,9,10,11,15,16, 21,23,24,28,47,48,50,51 +GETRIEBELAGER TRANSMISSION BEARINGS (565.33.093.
INHAL TSVERZEICHNIS INDEX 30 26 25 32 6 3 27 2 4 5 1 28 10 11 12 29 13 14 15 16 LOCTITE 648 8 7 9 33 66 65 61 68 62 69 6 7 4 4 3 13 12 15 15 17 20 21 FETTFÜLLUNG MOLYKOTE FS3452 GREASE FILLING MOLYKO.
MOTORGEHÄUSE ENGINE CASE 660 Dichtungssatz Gasket-Set LOCTITE 243 LOCTITE 243 LOCTITE 243 SILICON LOCTITE 648 LOCTITE 648 5 6 7 7 9 10 11 24 21 63 62 20 18 19 23 15 16 11 33 34 30 26 29 60 32 44 47 46 45 48 47 50 51 31 55 42 39 28 40 41 60 38 25 1 1,5,6,7,9,10,11,15,16, 21,23,24,28,47,48,50,51 +GETRIEBELAGER TRANSMISSION BEARINGS (565.
MOTORGEHÄUSE ENGINE CASE 660 Dichtungssatz Gasket-Set LOCTITE 243 LOCTITE 243 LOCTITE 243 SILICON LOCTITE 648 LOCTITE 648 5 6 7 7 9 10 11 24 21 63 62 20 18 19 23 15 16 11 33 34 30 26 29 60 32 44 47 46 45 48 47 50 51 31 55 42 39 28 40 41 60 38 25 1 1,5,6,7,9,10,11,15,16, 21,23,24,28,47,48,50,51 +GETRIEBELAGER TRANSMISSION BEARINGS (565.
KURBEL WELLE, KOLBEN CRANKSHAFT , PISTON 660 KUPPLUNG CLUTCH 16 15 4 4 9 21 22 23 2 1 6 6 5 10 660 geschmiedet 660 forged 30 44 40 45 45 D=102mm 9 01-585.30.2 5 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 585.30.018.200 KURBEL WELLE KPL. RALL YE 2001 CRANKSHAFT CPL.
AUSGLEICHSWELLE BALANCER SHAFT 660 1 4 4 01-585.30.7 6 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 585.30.057.044 AGW -RAD KPL. WAPU RALL YE 01 BAL.-SHAFT CPL.W APU RALL YE 01 1 4* 0412 174012 ZYLINDERROL.NJ 203 ECP/C3 01 CYLIND.ROLL.NJ 203 ECP/C3 2001 2 * = NEUTEIL / NEW P ART X = NACH BEDARF / AS REQUIRED 01-585.
ZYLINDER CYLINDER 660 6 6 2 5 3 4 7 1 01-585.30.4 7 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 585.30.005.200 ZYLINDER 102MM 660 RALL YE 2001 CYLINDER 102MM 660 RALL YE 2001 1 2* 585.30.035.000 ZYLINDERFUSSDICHTUNG 0,33MM 01 CYL. BASE GASKET 0,33MM 2001 1 3* 585.
ZYLINDERKOPF CYLINDER HEAD 660 R12 = 660 ccm R XY R XY 2 1 41 39 42 50 45 014 14 19 61 62 63 64 65 018 18 Three-Bond Dichtmasse Three-Bond Gasket 11 22 21 20 7 13 12 53 53 49 60 31 30 32 32 4 6 51 8 8 51 5 6 55 54 16 3 10 3 3 57 56 66 52 16 Loctite blau 243 Loctite blue 243 15 36 01-585.
ZYLINDERKOPF CYLINDER HEAD 660 R12 = 660 ccm R XY R XY 2 1 41 39 42 50 45 014 14 19 61 62 63 64 65 018 18 Three-Bond Dichtmasse Three-Bond Gasket 11 22 21 20 7 13 12 53 53 49 60 31 30 32 32 4 6 51 8 8 51 5 6 55 54 16 3 10 3 3 57 56 66 52 16 Loctite blau 243 Loctite blue 243 15 36 01-585.
VENTIL TRIEB V AL VE DRIVE 660 21 20 23 24 21 20 13 12 23 8 4 3 2 1 3 4 8 14 23 13 12 23 37 36 35 34 33 32 31 30 11 10 6 6 7 7 15 01-585.36.3 10 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 580.36.030.000 EINLASSVENTIL 36 MM INT AKE VAL VE 36 MM 2 2* 585.
STEUER TRIEB TIMING DRIVE 660 8 50 25 23 22 3 4 2 21 26 20 9 10 31 32 33 6 5 11 7 15 11 35 37 39 40 36 LOCTITE 243 LOCTITE 243 LOCTITE 243 LOCTITE 243 LOCTITE 243 30 12 13 24 43 44 45 620/640/660 LC4-E 01-585.36.1 11 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 2 580.
SCHMIERSYSTEM LUBRICA TING SYSTEM 660 27 28 12 45 47 45 45 45 47 45 47 45 47 45 20 43 12 12 12 12 12 30 31 34 25 26 60 32 49 46 70 76 75 77 74 3 73 75 65 79 74 77 49 46 4 22 21 38 33 35 33 52 53 51 50.
SCHMIERSYSTEM LUBRICA TING SYSTEM 660 27 28 12 45 47 45 45 45 47 45 47 45 47 45 20 43 12 12 12 12 12 30 31 34 25 26 60 32 49 46 70 76 75 77 74 3 73 75 65 79 74 77 49 46 4 22 21 38 33 35 33 52 53 51 50.
MOTORENTLÜFTUNG BREA THER SYSTEM 660 2 2 1 2 2 3 01-585.38.8 14 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 580.35.025.800 ENTLÜFTUNGSSCHLAUCH BREA THER TUBE TOP 1 2 420.13.037.200 SCHLAUCHBINDER GEMI 12/22 HOSE CLAMP GEMI 12/22 4 3 575.30.090.
VERGASER KEIHIN CR39 CARBURETOR KEIHIN CR39 660 99(#) 6# 1 16 19 20 22# 21 23 27 28 29 # # 45# 39 42 51# 52# 53 54# # 72 # # # # 10 10 # 9 9 11 ACHTUNG !!! V or dem Einbau des V ergasers, Bed ü sung kontr ollieren. CAUTION !!! Before mounting the carburetor , check the jetting.
VERGASER KEIHIN CR39 CARBURETOR KEIHIN CR39 660 99(#) 6# 1 16 19 20 22# 21 23 27 28 29 # # 45# 39 42 51# 52# 53 54# # 72 # # # # 10 10 # 9 9 11 ACHTUNG !!! V or dem Einbau des V ergasers, Bed ü sung kontr ollieren. CAUTION !!! Before mounting the carburetor , check the jetting.
Z Ü NDANLAGE KOKUSAN IGNITION SYSTEM KOKUSAN 660 1 2 4 5 35 36 37 37 38 39 37 7 8 8 10 13 16 17 6 9 LOCTITE 648 LOCTITE 648 LOCTITE 243 LOCTITE 243 30 31 32 SILICON 01-585.39.0 17 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 584.39.005.100 ROTOR KOKUSAN LOSE GP9128 ‘ 97 FL YWHEEL KOKUSAN GP9128 ‘97 1 2 584.
ELEKTROST ARTER ELECTRIC ST ARTER 660 LOCTITE 648 1 2 5 6 7 8 9 15 16 16 17 20 22 23 23 23 25 29 29 34 35 36 37 38 26 32 24 LOCTITE 648 10 27 21 3 11 29 01-585.40.0 18 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 584.40.001.000 E-ST ARTERMOTOR KPL.
KUPPLUNG CLUTCH 660 30 26 25 31 32 6 3 27 2 4 5 1 28 10 11 12 29 13 14 15 16 LOCTITE 648 8 7 9 33 66 65 70 71 72 75 61 68 62 69 01-585.32.0 19 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 585.32.001.144 KUPPLUNGSKORB KPL. RALL YE 01 OUTER CLUT . HUB CPL.
GETRIEBE I TRANSMISSION I 660 1 11 6 3 7 8 4 8 7 6 5 2 9 10 01-585.33.0 20 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 583.33.002.000 ANTRIEBSWELLE 15 Z ‘ 94 MAIN SHAFT 15T ‘94 1 2 565.33.010.300 FESTRAD 2.G 15-Z (2G3) SOLID GEAR 2.G 15-T (2G3) 1 3 583.
GETRIEBE II TRANSMISSION II 660 1 12 10 13 13 13 2 7 8 5 8 7 4 7 8 3 6 16 19 17 18 22 21 LOCTITE 243 020 20 01-585.33.1 21 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 575.33.005.000 LOSRAD 1.G 33 Z (1M4) ‘ 93 IDLER GEAR 1ST GEAR 33-T ‘93 1 2 583.
SCHAL TUNG SHIFTING MECHANISM 660 1 2 3 4 5 6 7 33 32 14 31 15 17 16 10 10 11 24 23 22 20 26 21 12 13 18 18 18 56 29 57 58 29,56, 57,58 029 8 9 01-585.34.0 22 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 585.34.005.044 SCHAL TWELLE VERSCHWEISST 2001 SHIFT SHAFT WELDED 2001 1 2 565.
W ASSERPUMPE W A TER PUMP 660 6 7 4 4 3 13 12 15 15 17 16 20 21 21 FETTF Ü LLUNG MOLYKOTE FS3452 GREASE FILLING MOLYKOTE FS3452 01-585.35.3 23 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 3* 0402 031780 NADELROLLE DIN5402 NRB 3X17,8 NEEDLE ROL.DIN5402 NRO 3X17,8 1 4* 0760 123070 WELLENDICHTRING 12X30X7 2001 SHAFT SEAL RING 12X30X7 2001 2 6* 585.
K Ü HLSYSTEM COOLING SYSTEM 660 29 4 7 8 10 16 13 14 1 2 51 53 54 51 60 62 61 15 48 50 52 24 21 21 9 25 20 23 27 19 19 18 12 12 12 12 12 11 12 12 12 11 1 2 12 12 49 29 18 40 41 44 30 31 36 38 37 35 3 2 20 20 18 01-585.35.0 24 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 585.
K Ü HLSYSTEM COOLING SYSTEM 660 29 4 7 8 10 16 13 14 1 2 51 53 54 51 60 62 61 15 48 50 52 24 21 21 9 25 20 23 27 19 19 18 12 12 12 12 12 11 12 12 12 11 12 12 12 49 29 18 40 41 44 30 31 36 38 37 35 3 2 20 20 18 01-585.35.0 25 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 48* 585.
SPEZIAL WERKZEUG SPECIAL TOOL 660 130 35 65 HOLZKLOTZ - SELBSTGEFERTIGT WOODEN BLOCK - HOME MADE 150 5 70 STAHLPLATTE - SELBSTGEFERTIGT STEEL PLATE - HOME MADE 27 16 6 4 5 26 12 20 22 15 23 2 11 39 ThreeBond 1215 Silico ne Liqu id G asket Silicon e Fl ü ssig e D ichtu ng 18 17 648 48 1 7 8 19 30 31 32 01-585.
TECHNISCHE DA TEN – MOTOR 660 RALL YE Customer Bike 2001 Motor 660 LC4 Bauart 1-Zylinder 4-T akt Otto-Motor mit Ausgleichswelle, fl ü ssigkeitsgek ü hlt, mit E-Starter Hubraum 653,7 cm 3 Bohrung/Hub 102 / 80 mm V erdichtung 11,6 : 1 Kraftstoff bleifreier Superkraftstoff mit mindestens ROZ 95 Steuerung 4 V entile ü ber Kipphebel u.
15 Z 16 Z f ü r Kette 17 Z 5 / 8 x 1 / 4 " 42 Z f ü r Kette 44 Z 5 / 8 x 1 / 4 " 45 Z 31:79 Prim ä r- ü bersetzung Getriebe ü bersetzung Lieferbare Kettenritzel Orig. Ü bersetzung Hinterrad Lieferbare Kettenr ä der hinten GETRIEBEÜBERSETZUNG 1.
TECHNICAL DA T A – ENGINE 660 RALL YE Customer Bike 2001 T ype 660 LC4 Design Liquid-cooled single cylinder 4-stroke engine with balancer shaft and electric starter Displacement 653,7 cm 3 Bore / St.
15 t 16 t for chain 17 t 5 / 8 x 1 / 4 " 42 t for chain 44 t 5 / 8 x 1 / 4 " 45 t 31:79 Primary ratio T ransmission Available chain drive sprockets A vailable final drive sprockets GEAR RA T.
KTM SPORTMOTORCYCLE AG 5230 Mattighofen Austria Internet: www .ktm.at MOTORCYCLE OILS MOTORCYCLE OILS 320829.
An important point after buying a device KTM 660 RALLYE CUSTOMER BIKE (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought KTM 660 RALLYE CUSTOMER BIKE yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data KTM 660 RALLYE CUSTOMER BIKE - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, KTM 660 RALLYE CUSTOMER BIKE you will learn all the available features of the product, as well as information on its operation. The information that you get KTM 660 RALLYE CUSTOMER BIKE will certainly help you make a decision on the purchase.
If you already are a holder of KTM 660 RALLYE CUSTOMER BIKE, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime KTM 660 RALLYE CUSTOMER BIKE.
However, one of the most important roles played by the user manual is to help in solving problems with KTM 660 RALLYE CUSTOMER BIKE. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device KTM 660 RALLYE CUSTOMER BIKE along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
