Instruction/ maintenance manual of the product 250 SX KTM
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ERSA TZTEIL KA T ALOG 20 0 4 ERSA TZTEILKA T ALOG: MOTOR SP ARE P ARTS MANUAL: ENGINE 250 SX 300 MXC 250/300 EXC.
INHAL TSVERZEICHNIS INDEX # ETRIEBELAGER RANSMISSION BEARINGS 625 062054 0625 160040 x 546.32.095.000 1 LOCTITE 243 2 4 bs bs bt bt ck cr cr cs cs dt et et fo gk gk gk gk gk gk 3 #1 #2 #1 #2 5 7 8 6 b.
INHAL TSVERZEICHNIS INDEX X X X 7 bl bm bn bp bq bq bq cl cm cn cp cq cs ct dk dk dl dm dn dp el en 7 8 9 cr do dp dt ek el em 100 mm 100 mm 100 mm 40 mm bk bn bn bp bq br bs bs bt bt bt ck ck ck ck c.
MOTORGEHÄUSE ENGINE CASE 250/300 #, # + GETRIEBELAGER TRANSMISSION BEARINGS 0625 062054, 0625 160040, 0625 062035, 0625 613742, 0625 068050, 0625 623204, 565.30.123.200, 546.37.098.100 + 2 x 546.32.095.000 1 LOCTITE 243 LOCTITE 243 2 4 bs bs bt bt ck ck cq cr cr cs cs dt et et fo fo fo fo gk gk gk gk gk gk gk gk gk gn gn gn jt 3 04-548.
MEMBRANGEHÄUSE REED V AL VE CASE 250/300 LOCTITE 243 LOCTITE 243 eo fl fm gm gm em MXC, EXC SX dk dl dm do en #1, #2 #2 #1 04-548.30.1 4 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 30* 548.30.050.000 ANSAUGSTUTZEN V -FORCE 04 INT AKE FLANGE V -FORCE 04 1 31* 548.
KUPPLUNGSDECKEL CLUTCH COVER 250/300 7 8 9 9 9 9 9 cl cm cp cq do dp dr ds dt ep ep ep ep ep ep ep eq eq fk fk fl fl fl fl #, # 1 x 580.30.010.000, 0625 160020, 0760 082472, 0760 193070, 1 + 2 x 546.37.096.000, bp bq ek eo 03-548.30.4 5 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 548.
KURBEL WELLE, KOLBEN CRANKSHAFT , PISTON 250/300 KUPPLUNG CLUTCH LOCTITE 243 1 3 3 4 7 9 bk 6 bl bo bp bq br bs bt ck dk dl bm 3 3 4 SX MXC, EXC 2 bn dm dm 04-548.30.2 6 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 548.30.007.000/ I KOLBEN I KPL. 250 VER TEX 2003 PISTON I CPL.
ZYLINDER, ZYLINDERKOPF CYLINDER, CYLINDER HEAD 250/300 #1 #2 #1 #2 5 7 8 6 bp bq br bs ck cl cm cn cq cr dk dq dr dr er er fk fk fk fk fk fk cp co ds 03-548.30.3 7 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 5* 548.30.005.144 ZYLINDER KPL. M.FLANSCH 250 04 CYLINDER CPL.
AUSLASSSTEUERUNG EXHAUST CONTROL 250/300 LOCTITE 243 LOCTITE 243 LOCTITE 243 LOCTITE 243 LOCTITE 243 LOCTITE 243 LOCTITE 243 STEUERW ALZE LINKS CONTROL SHAFT L / S ZAHNSEGMENT LINKS GEAR SEGMENT L / S.
AUSLASSSTEUERUNG EXHAUST CONTROL 250/300 LOCTITE 243 LOCTITE 243 LOCTITE 243 LOCTITE 243 LOCTITE 243 LOCTITE 243 LOCTITE 243 STEUERW ALZE LINKS CONTROL SHAFT L / S ZAHNSEGMENT LINKS GEAR SEGMENT L / S.
VERGASER KEIHIN PWK 36-S AG, 38-S AG CARBURETOR KEIHIN PWK 36-S AG, 38-S AG 250/300 1 7 9 bk bl bm bm bo bo bo bp br bs bt ck cl cn cp cr cs ct dk dl dm do dp ep eq eq eq eq er er er et fk ACHTUNG !!! V or dem Einbau des V ergasers, Bedüsung kontrollier en.
VERGASER KEIHIN PWK 36-S AG, 38-S AG CARBURETOR KEIHIN PWK 36-S AG, 38-S AG 250/300 1 7 9 bk bl bm bm bo bo bo bp br bs bt ck cl cn cp cr cs ct dk dl dm do dp ep eq eq eq eq er er er et fk ACHTUNG !!! V or dem Einbau des V ergasers, Bedüsung kontrollier en.
ZÜNDANLAGE KOKUSAN IGNITION SYSTEM KOKUSAN 250/300 1 4 7 bm bq br ck ck bk cl cl bo bp cm cm 2 5 7 2K-2 2K-1 2K-3 3 6 7 bn bt 04-548.39.0 12 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 547.39.005.000 ROTOR KOKUSAN 2K-1/2K-4 ‘97 FL YWHEEL KOKUSAN 2K-1/2K-4 ‘97 1 250 SX 250 SX 2 547.
KUPPLUNG CLUTCH 250/300 1 2 3 8 9 bl bm bn br bs cn cq cs ct dk fk fm fn fo fp fs gl go gq gr hk hk hk hl LOCTITE 243 4 5 03-548.32.0 13 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 548.32.001.072 KUPPLUNGSKORB 72-Z KPL. 03 OUTER CLUTCH HUB 72-T CPL.
KICKST ARTER KICKST ARTER 250/300 LOCTITE 243 LOCTITE 243 LOCTITE 243 1 2 3 4 7 8 bn br bt co cp cs dl dm dn do fk fl fm gk gl cq 03-548.33.0 14 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 548.33.070.044 KICKST ARTER KPL. ‘03 KICKST ARTER CPL. ‘03 1 2 546.
GETRIEBE I - ANTRIEBSWELLE TRANSMISSION I - MAIN SHAFT 250 SX, 300 MXC ACHTUNG ! Bei Bestellung von Getrieberädern, Markierung beachten. CAUTION ! When you order transmission gears, check marking. X 1 2 3 4 5 bk bl bm bp bq bq ck dk en 03-548.33.1 15 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 548.
GETRIEBE I - ANTRIEBSWELLE TRANSMISSION I - MAIN SHAFT 250/300 EXC ACHTUNG ! Bei Bestellung von Getrieberädern, Markierung beachten. CAUTION ! When you order transmission gears, check marking. X 1 2 3 4 5 bk bl bm bp bq bq ck dk en 03-548.33.1 16 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 548.
GETRIEBE II - ABTRIEBSWELLE TRANSMISSION II - COUNTERSHAFT 250 SX, 300 MXC X X ACHTUNG ! Bei Bestellung von Getrieberädern, Markierung beachten. CAUTION ! When you order transmission gears, check marking. X 7 bl bm bn bo bp bq bq bq cl cm cn cp cq cs ct dk dk dl dm dn dp el en 03-548.
GETRIEBE II - ABTRIEBSWELLE TRANSMISSION II - COUNTERSHAFT 250/300 EXC X X ACHTUNG ! Bei Bestellung von Getrieberädern, Markierung beachten. CAUTION ! When you order transmission gears, check marking. X 7 bl bm bn bo bp bq bq bq cl cm cn cp cq cs ct dk dk dl dm dn dp el en 03-548.
SCHAL TUNG SHIFTING MECHANISM 250/300 7 7 7 LOCTITE 243 cn co LOCTITE 243 LOCTITE 243 LOCTITE 243 1 2 3 4 4 4 5 8 8 9 9 bk bl bm bn bo bp bq br bs bt ck cp cq cr dl dm dn do dp dq dq dr ds dt ek #, # 04-548.34.0 19 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 548.
KÜHLSYSTEM SX, MXC, EXC (USA) COOLING SYSTEM SX, MXC, EXC (USA) 250/300 7 8 9 ck ck ck ck ck ck ck cn co cp cq cr dn do dp dt ek el em 04-548.35.0 20 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 7 503.35.007.000 KÜHLER LINKS NA TUR (45286) ‘98 RADIA TOR L/S NA TURE (45286)’98 1 8 503.
KÜHLSYSTEM EXC (EU+AUS) COOLING SYSTEM EXC (EU+AUS) 250/300 7 8 9 cr do dp dt ek el em 100 mm 100 mm 100 mm 40 mm bk bn bn bp bq br bs bs bt bt bt ck ck ck ck ck ck ck ck ck ck ck ck cn co co cp cp cp cp cp cq cs cs 04-548.35.1 21 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 7 503.
SPEZIAL WERKZEUGE SPECIAL TOOLS 250/300 HOLZGABEL SELBSTGEFERTIGT WOODEN FORK PLATE HOME MADE 6 4 8 1 3 4 5 7 8 9 bk bn bo bp bq bt dr bl 04-548.29.0 22 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 560.12.001.000 UNIVERSALMONT AGEBOCK ‘96 UNIVERSAL MOUNTING RACK ‘96 1 3 546.
KTM Sportmotorcycle AG A–5230 Mattighofen www .ktm.at KTM Group Partner Art.NR.: 3.208.121 3/2003 Foto: Frauscher , KTM 3208121.
An important point after buying a device KTM 250 SX (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought KTM 250 SX yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data KTM 250 SX - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, KTM 250 SX you will learn all the available features of the product, as well as information on its operation. The information that you get KTM 250 SX will certainly help you make a decision on the purchase.
If you already are a holder of KTM 250 SX, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime KTM 250 SX.
However, one of the most important roles played by the user manual is to help in solving problems with KTM 250 SX. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device KTM 250 SX along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center