Instruction/ maintenance manual of the product 1190 Adventure (2015) KTM
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OWNER'S MANUAL 20 15 1190 Adventure EU 1190 Adventure FR 1190 Adventure AU 1190 Adventure JP 1190 Adventure BR 1190 Adventure CN Art. no. 3213265en.
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DEAR KTM CUSTOME R 1 DEAR KTM CUSTOMER Congratulations on your decision to purchase a KTM motorcycle . You are now the owner of a state-of-the-art sports motorcycle that will give you enormous pleasure if you service and maintain it accordingly. We wish you a lot of enjoyment in riding this vehicle.
DEAR KTM CUSTOME R 2 ISO 9001(12 100 6061) According to the international quality managem ent standard ISO 9001, KTM uses quality assurance processe s that lead to the maximum possible quality of the products.
TABLE OF CONTENTS 3 TABLE OF CONTENTS 1 MEANS OF REPRESENTATION ............................ ............ 8 1.1 Symbols used ............................................. ......... 8 1.2 Formats used....................................................
TABLE OF CONTENTS 4 6.20 Passen ger footrests ...... ............................ .......... 39 6.21 Shift lever .............................. ........................... 40 6.22 Foot brake lever .................................. ............... 41 6.
TABLE OF CONTENTS 5 10.2 Starting................ ............................ ................. 80 10.3 Starting off .................................. ...................... 81 10.4 Shifting , riding .......................................... ......
TABLE OF CONTENTS 6 14.4 Adding front brake fluid ................................ 135 14.5 Checkin g the front brake linings ........................ 137 14.6 Checkin g the rear brake fluid level ..................... 137 14.7 Adding rear brake fluid .
TABLE OF CONTENTS 7 23.4 Chassis ................................... ........................ 208 23.4.1 Option: With EDS ................... ..................... 208 23.4.2 Option: Without EDS .......................... .......... 208 23.5 Electric al system.
1 MEANS OF REPRESEN TATION 8 1.1 Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). All work marked with this symbol requires specialist knowledge and technic al understanding.
2 SAFETY ADVICE 9 2.1 Use defi nition - intended use KTM sport motorcycles are designed and constructe d to meet the normal demands of regular road and light offroad operation (dirt roads), but not for use on race courses. Info The motorcycle is only authorized for operation on public roads in the homologated version.
2 SAFETY ADVICE 10 2.3 Degrees of risk and symbols Danger Indicates a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measur es are not taken. Warning Indicates a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.
2 SAFETY ADVICE 11 1 Removal or puncturing of the main silencer, baffles, header pipes or any other components which condu ct exhaust gases. 2 Removal or puncturing of parts of the intake system.
2 SAFETY ADVICE 12 2.6 Protective clothing Warning Risk o f injury Missing or poor protective clothing presents an increas ed safety risk. – Wear protective clothing (helmet, boots, gloves, pants and jacket with protectors) every time you ride the vehicle.
2 SAFETY ADVICE 13 2.9 Owner's M anual It is important that you read this Owner's Manual carefully and completely before making your first trip. The Owner's Manual contains use- ful information and many tips on how to operate, handle, and maintain your motorcycle.
3 IMPORTA NT NOTES 14 3.1 Warranty The work specified in the service schedule may only be performed in an authorized KTM workshop and must be recorded in both the Service & Warranty Booklet and in KTM De aler.net , otherwise any warranty coverage will becom e void.
3 IMPORTA NT NOTES 15 3.4 Service A prerequisite for perfect operation and prevention of premature wear is that the service, care and tuning work on the engine and chassis are properly carried out as described in the owner's manual. Poor adjustment and tuning of the engine and suspension can lead to damage and breakage of components.
4 VIEW OF VEHICLE 16 4.1 View of vehicle, front left side (example) M00601-10.
4 VIEW OF VEHICLE 17 1 Socket for electrical accessories ( p. 32) 2 Clutch lever ( p. 24) 3 Seat lock ( p. 37) 4 Tool set ( p. 38) 5 Grab handles ( p. 38) 6 Luggage rack plate ( p. 39) 7 Passenger footrests ( p. 39) 8 Center stand ( p. 42) 9 Rider footrests ( p.
4 VIEW OF VEHICLE 18 4.2 View of vehicle, rear right side (example) M00600-10.
4 VIEW OF VEHICLE 19 1 Combination switch ( p. 25) 2 Filler cap 3 Ignition/steering lock ( p. 30) 4 Electric starter button ( p. 29) 4 Emergency OFF switch ( p. 29) 5 Throttle grip ( p. 25) 6 Hand brake lever ( p. 24) 7 Storage compartment 8 Cooling system compensatin g tank 9 Foot brake lever ( p.
5 SERIAL NUMBE RS 20 5.1 Chassis number 402294-10 The chassis number is stamped on the bottom right of the frame behind the steering head. The chassis number is also shown on the type label. 5.2 Type label 0 0 1 1 402174-10 The type label is on the top right of the frame behind the steering head.
5 SERIAL NUMBE RS 21 5.3 Key number 402240-10 The key number Code number can be found on the KEYCODECARD . Info You need the key number to order a spare key. Keep the KEYCODECARD in a safe place. Use the orange programming key to activate and deactivate the black ignition key.
5 SERIAL NUMBE RS 22 5.5 Fork part number 402295-10 The fork part number is stamped on the inner side of the fork stub. 5.6 Shock absorber part number 402298-10 (Option: Without EDS) The shock absorber part number is stamped on the top part of the shock absorber.
5 SERIAL NUMBE RS 23 402297-10 (Option: With EDS) The shock absorber part number is shown on a sticker applied to the shock absorber case below the spring.
6 CONTROL S 24 6.1 Clutch lever M00546-10 The clutch lever is fitted on the left side of the handlebar. The clutch is hydraulically operated and self-adjusti ng. 6.2 Hand brake lever S00215-10 The hand brake lever is fitted on the right side of the handlebar.
6 CONTROL S 25 6.3 Throttle grip S00216-10 The throttle grip is fitted on the right side of the handlebar. 6.4 Switches on the left side of the handlebar 6.4.1 Combination switch The combination switch is fitted on the left side of the handlebar. M00547-10 Overview of the le ft com bination switch 1 Light switch ( p.
6 CONTROL S 26 6.4.2 Light switch M00548-10 The light switch is fitted on the combination switch on the left. Possible states Low beam on – Light switch in position . In this position, the low beam and tail light are switched on. High beam on – Light switch in position .
6 CONTROL S 27 6.4.4 Menu switch S00224-11 The menu switch is fitted in the middle of the left combination switch. The menu buttons are used to control the matrix display on the combination instrument. Button is the UP button. Button is the DOWN button.
6 CONTROL S 28 Info An automatic turn signal switch-off function ( ATIR : Autom atic Turn Indicator Reset) is available as an optional software feature. The ATIR function uses a time and distance counter. If the turn signal has been on for at least 10 seconds and 150 meters of riding distance, the turn signal is switched off.
6 CONTROL S 29 6.5 Switches on the right side of the handlebar 6.5.1 Emergency OFF switch S00220-10 The emergency OFF switch is fitted on the right side of the handlebar. Possible states Emergency OFF switch off – In this position, the ignition circuit is interrupted, a running engine stops, and a non-running engine cannot be started.
6 CONTROL S 30 6.6 Ignition/steerin g lock 602611-10 The ignition/steering lock is located in front of the upper triple clamp. Info The ignition may only be switched on using a black ignition key. With the orange programming key, you can activate or deactivate the black ignition key.
6 CONTROL S 31 A lost black ignition key must be deactivated to prevent unauthorized persons from operat- ing the vehicle. The black ignition keys are activated when delivered. Another two spare ignition keys (key number on the KEYCODECARD ) can be ordered from an authorized KTM workshop; they need to be activated for use.
6 CONTROL S 32 6.9 Unlocking the steering 400731-01 – Insert the key into the ignition/handlebar lock, press in, and turn to the right. Remove the key. You can now steer the bike again. 6.10 Socket for electrical accessories S00383-10 Socket for electrical accessories is fitted to the left of the combination instrument.
6 CONTROL S 33 6.11 Opening the filler cap Danger Fire ha zard Fuel is highly flammable. – Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no fuel is spilt, especially on hot vehicle components.
6 CONTROL S 34 S00351-10 Note Danger of damage Ignition key breakag e. – To take pressure off of the ignition key, push down on the filler cap. Damaged igni- tion keys must be replaced. – Turn ignition key clockwise. – Fold open filler cap .
6 CONTROL S 35 S00353-10 – Press down the filler cap and turn back ignition key until the fuel tank lock locks. Warning Fire ha zard Fuel is highly flammable, poisono us and harmful to your health. – After closing the filler cap, ensure that it is locked properly.
6 CONTROL S 36 6.14 Opening the storage compartment S00385-10 – Press lock in the direction of the arrow and lift the cover at the same time. 6.15 Closing the storage compartment S00385-11 – Press cover downward.
6 CONTROL S 37 6.16 Seat lock S00355-10 (Option: Without EDS) The seat lock is located on the left side of the vehicle. 602614-10 (Option: With EDS) The seat lock is located on the left side of the vehicle. It can be unlocked using the ignition key.
6 CONTROL S 38 6.17 Tool set (Adventure EU/FR/AU/JP) M00549-10 The tool set is located in the storage compartment under the seat. 6.18 Grab handles M00550-10 The passenger can hold onto grab handles during the trip.
6 CONTROL S 39 6.19 Luggage rack plate M00550-11 The luggage rack plate is located behind the seat. The base plate of a luggage system (optional) can be attached to the luggage rack plate. The luggage rack plate may not be loaded with more than the specified weight.
6 CONTROL S 40 6.21 Shift lever 402299-10 The shift lever is fitted on the left side of the engine. 402299-11 The gear positions can be seen in the figure.
6 CONTROL S 41 6.22 Foot brake lever 402301-10 Foot brake lever is located in front of the right footrest. The rear brake is activated using the foot brake lever. 6.23 Side stand 402029-10 The side stand is located on the left side of the vehicle.
6 CONTROL S 42 6.24 Center stand (Option: Center stand) 402031-10 In addition to the side stand, the vehicle is equipped with a center stand ..
7 COMBINA TION INSTRUME NT 43 7.1 Overview 402341-10 1 Matrix display ( p. 44) 2 Tachometer 3 Shift warning light ( p. 47) 4 Segment display 5 Indicator lamps ( p. 45) 7.2 Activation and test 402342-01 Activation The combination instrument is activated when the ignition is switched on.
7 COMBINA TION INSTRUME NT 44 7.3 Matrix display 401821-01 The matrix display is controlled using the menu switch ( p. 27). After the ignition is switched on, the display shows when the next service ( p. 48) is due. If the General warning lamp lights up among the indicator lamps ( p.
7 COMBINA TION INSTRUME NT 45 7.5 Indicator lamps 401813-01 Possible states The high beam indicator lamp lights up blue – The high beam is switched on. The immobilizer indicator lamp lights up/flash es red – Status or error mes- sage for immobilizer/alarm system .
7 COMBINA TION INSTRUME NT 46 7.6 Message on the matrix display 401850-01 Possible states Engine malfunction – The engine control unit has detected a fault. Visit an authorized KTM workshop. General message – General message on operating safety. Visit an autho- rized KTM workshop.
7 COMBINA TION INSTRUME NT 47 Battery voltage – The battery voltage is too low. Recharge the battery with a suitable battery charger. Service – A service is due. Contact an authorized KTM workshop. Emergency OFF switch – The emergency OFF switch is off.
7 COMBINA TION INSTRUME NT 48 7.8 Service display 401821-01 After the ignition is switched on, the service display appears briefly. The service intervals depend on the distance traveled or the elapsed time. The event that occurs first is given priority.
7 COMBINA TION INSTRUME NT 49 7.9.2 "Trip 1" 401826-01 – Press the UP or DOWN button until the "Trip 1" menu appears on the matrix display. "Trip 1 " shows the distance since the last reset, such as between two refueling stops.
7 COMBINA TION INSTRUME NT 50 7.9.4 "General Info" 401824-01 – Press the UP oder DOWN button until the "General Info" menu appears on the matrix dis- play. "Air Te mp" indicates the ambient air temperature. "Date" indicates the date.
7 COMBINA TION INSTRUME NT 51 Guideline Tire air pressure, solo/with passenger/ful l payload Front: with cold tires 2.4 bar (35 psi) Rear: with cold tires 2.9 bar (42 psi) The "TPMS" menu displays the tire pressure of the front and rear tires.
7 COMBINA TION INSTRUME NT 52 7.9.7 "Settings" L01439-10 Condition • The vehicle is stationary. – Press the UP or DOWN button until the "Settings" menu appears on the matrix display. Pressing the SET button opens the menu. Setting for units or various values are made in the "Settings" menu.
7 COMBINA TION INSTRUME NT 53 7.9.9 "Heat Grip" (optional) 401838-01 – Press the UP or DOWN button until the "Heat Grip" menu appea rs on the matrix display. Pressing the SET button opens the menu. – Use the UP or DOWN button to navigate through the menu.
7 COMBINA TION INSTRUME NT 54 7.9.11 "Load" 401833-01 Condition • Model with EDS . • The vehicle is stationary. • Engine is running. – Press the UP or DOWN button until the "Load" menu appears on the matrix display. Pressing the SET button opens the menu.
7 COMBINA TION INSTRUME NT 55 7.9.13 "Drive Mode" 401829-01 – Press the UP or DOWN button until the "Drive Mode" menu appe ars on the matrix display. Pressing the SET button opens the menu. – Use the UP or DOWN button to navigate through the menu.
7 COMBINA TION INSTRUME NT 56 7.9.14 Menu overview L02902-01.
7 COMBINA TION INSTRUME NT 57 "KTM" start screen Menu buttons "Favorites" "Trip 1 " "Trip 2 " "General Info" "TPMS" (optional) "Set Fa .
7 COMBINA TION INSTRUME NT 58 7.9.15 "Language" L01439-10 Condition • The vehicle is stationary. – Press the UP or DOWN button until the "Settings" menu appears on the matrix display. Pressing the SET button opens the menu. – Press the SET button again to select the language.
7 COMBINA TION INSTRUME NT 59 7.9.17 "Temp" L01439-12 Condition • The vehicle is stationary. – Press the UP or DOWN button until the "Settings" menu appears on the matrix display. Pressing the SET button opens the menu. – Press the UP or DOWN button until "Temp" is highlighted in black on the matrix display.
7 COMBINA TION INSTRUME NT 60 7.9.19 "Fuel Cons" L01439-14 Condition • The vehicle is stationary. – Press the UP or DOWN button until the "Settings" menu appears on the matrix display.
7 COMBINA TION INSTRUME NT 61 7.9.21 "Shift Light" L01433-10 Condition • The vehicle is stationary. – Press the UP or DOWN button until the "Settings" menu appears on the matrix display.
7 COMBINA TION INSTRUME NT 62 7.9.23 "DRL" L01439-16 Condition • The vehicle is stationary. – Press the UP or DOWN button until the "Settings" menu appears on the matrix display. Pressing the SET button opens the menu. – Press the UP or DOWN button until "DRL" is highlighted in black on the matrix display.
8 ERGONOM ICS 63 8.1 Adjusting the driver's seat Preparatory work – Remove the passenger seat. ( p. 103) 401678-10 Alternative 1 – Attach the driver's seat to the fuel tank at the recesses , and push the driver's seat down and forward at the same time.
8 ERGONOM ICS 64 8.2 Handlebar position 401666-11 The holes on the handlebar support are placed at a distance of from the center. Hole distance 3.5 mm (0.138 in) The handlebar can be mounted in two different positions. In this way, the handlebar can be mounted in the position that is most comfortable for the rider.
8 ERGONOM ICS 65 Guideline Screw, handlebar support M10 40 Nm (29.5 lbf ft) Loctite ® 243™ Info Position the left and right handlebar supports evenly. – Position the handlebar. Info Make sure the cables and wiring are positioned correctly. – Position the handlebar clamps.
8 ERGONOM ICS 66 8.4 Adjusting the wind shield S00344-10 – Release clamping lever by pulling in the direction of the arrow. S00345-01 – Move the wind shield in the required position.
8 ERGONOM ICS 67 S00344-11 – Lock clamping lever by pushing in the direction of the arrow. 8.5 Adjusting basic position of clutch lever M00551-10 – Adjust the basic setting of the clutch lever to your hand size by turning adjusting screw .
8 ERGONOM ICS 68 8.6 Adjusting the basic position of the hand brake lever S00243-10 – Adjust the basic position of the hand brake lever to your hand size by turning adjusting wheel . Info Push the hand brake lever forward and turn the adjusting wheel.
8 ERGONOM ICS 69 8.8 Adjusting the footrests Info The operations on the footrest brackets are the same for the left and right sides. M00643-10 – Remove screw . The foot brake lever swings up to the stop. M00644-10 – Remove cotter pin with washer .
8 ERGONOM ICS 70 M00645-10 – Remove screws . 602625-01 – Adjust the footrest bracket to the desired position. M00645-10 – Mount and tighten screws .
8 ERGONOM ICS 71 M00598-10 – Mount the rider footrest with spring and pin . Pliers for footrest spring (58429083000) – Mount washer and cotter pin . M00643-10 – Mount and tighten screw . Guideline Screw, ball joint of push rod on foot brake cylinder M6 10 Nm (7.
8 ERGONOM ICS 72 8.9 Checking the basic position of the shift lever 0 0 0 A A 400692-10 – Sit on the vehicle in the riding position and determine distance between the upper edge of your boot and the shift lever. Distance between shift lever and upper edge of boot 10… 20 mm (0.
8 ERGONOM ICS 73 0 0 A A 402300-10 – Clean gear teeth of the shift lever and shift shaft. – Mount the shift lever on the shift shaft in the required position and engage the gearing. Info The range of adjustment is limited. The shift lever must not come into contact with any other vehicle components during the shift procedure.
8 ERGONOM ICS 74 – Mount and tighten screw . Guideline Screw, ball joint of push rod on foot brake cylinder M6 10 Nm (7.4 lbf ft) Loctite ® 243™ – Attach spring .
9 PREPARIN G FOR USE 75 9.1 Advice on first use Danger Danger of accidents Danger arising from the rider's judgem ent being impaired. – Do not operate the vehicle while under the influence of alcohol, drugs and certain medications or physically or mentally impaired.
9 PREPARIN G FOR USE 76 Warning Danger of accidents Failure of brake system. – If the foot brake lever is not released, the brake linings drag continuously. The rear brake may fail due to overheating. Take your foot off the foot brake lever when you are not braking.
9 PREPARIN G FOR USE 77 Info If the maximum engine speed is exceeded before the first service, the shift warning light flashes. 9.3 Loading the vehicle Warning Danger of accidents Unstabl e handling characteristics. – Do not exceed the maximum permitted weight and axle loads.
9 PREPARIN G FOR USE 78 Warning Danger of accidents Changed hand ling characteristics and longer stopping dista nce with excessive payload. – Adapt your speed according to your payload. Warning Danger of accidents Unstabl e handling characteristics due to slipped baggage.
10 RIDING INSTRUC TIONS 79 10.1 Checks and maintenance measures when preparing for use Info Before every trip, check the condition of the vehicle and ensure that it is roadworthy. The vehicle must be in perfect technical condition when it is being operated.
10 RIDING INSTRUC TIONS 80 10.2 Starting Danger Danger of poisoning Exhaust gase s are toxic and inhaling them may result in unconsciousness and/or death. – When running the engine, always make sure there is sufficient ventilation, and do not start or run the engine in an enclosed space without an effective exhaust extraction system .
10 RIDING INSTRUC TIONS 81 M00552-01 – Press the electric starter button . Info Do not press the electric starter button until the combination instrument func- tion check is finished.
10 RIDING INSTRUC TIONS 82 Warning Danger of accidents Malfunc tions caused by incorrect ignition key position. – Do not change the ignition key position during a journey. Warning Danger of accidents Distracti on from traffic activity by adjustments to the vehicle.
10 RIDING INSTRUC TIONS 83 Warning Danger of accidents Unstabl e handling characteristics. – Do not exceed the maximum permitted weight and axle loads. The overall weight consists of: motorcyc le operational and with a full tank, driver and passenger with protective clothing and helmet, baggag e.
10 RIDING INSTRUC TIONS 84 402299-11 – When conditions allow (incline, road situation, etc.), you can shift into a higher gear. – Release the throttle while simultaneously pulling the clutch lever, shift into the next gear, release the clutch lever, and open the throttle.
10 RIDING INSTRUC TIONS 85 Info Very important messages are stored in the "Warning" menu. – If the icy road symbol appears in the combination instrument, the roads may be icy. Adjust your speed to the road conditions. 10.5 Applying the brakes Warning Danger of accidents Reduced brak ing efficiency due to a wet or dirty brake system.
10 RIDING INSTRUC TIONS 86 Warning Danger of accidents Greater stoppi ng distance due to ABS. – Braking should be appropriate to the driving situation and the road conditions. Warning Danger of accidents Excessi vely forceful braking can cause the wheels to block.
10 RIDING INSTRUC TIONS 87 – On long downhill stretches, use the braking effect of the engine. Change down one or two gears, but do not over-rev the engine. In this way, you have to brake far less and the brakes do not overheat. 10.6 Stopping, parking Warning Risk o f misap propriation Usa ge by unauthorized persons.
10 RIDING INSTRUC TIONS 88 Note Material damage Damage and destruction of components from excessive load. – The center stand is only designed for the weight of the motorcycle and the baggage. Do no sit on the motorcycle when it is resting on the center stand.
10 RIDING INSTRUC TIONS 89 10.7 Transport Note Danger of damage The parked vehicle may roll away or fall over. – Always place the vehicle on a firm and even surface. Note Fire ha zard Some vehicle compon ents become very hot when the vehicle is operated.
10 RIDING INSTRUC TIONS 90 10.8 Refueling Danger Fire ha zard Fuel is highly flammable. – Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no fuel is spilt, especially on hot vehicle components.
10 RIDING INSTRUC TIONS 91 S00346-10 – Switch off the engine. – Open the filler cap. ( p. 33) – Fill the fuel tank with fuel up to the lower edge of the filler neck. Total fuel tank capacity, approx. 23 l (6.1 US gal) Super unleaded (ROZ 95/RON 95/PON 91) ( p.
11 SERVICE SCHED ULE 92 11.1 Additional information Any further work that results from the required work or from the recommended work must be ordered separately and can be invoiced sepa- rately.
11 SERVICE SCHED ULE 93 Every two years Every year Every 30,000 km (18,600 mi) Every 15,000 km (9,300 mi) After 1 ,000 km (620 mi) Clean the dust boots of the fork legs. ● ● Check the chain, rear sprocket and engine sprocket. ( p. 110) ● ● ● ● Check the chain tension.
11 SERVICE SCHED ULE 94 Every two years Every year Every 30,000 km (18,600 mi) Every 15,000 km (9,300 mi) After 1 ,000 km (620 mi) Final check: Check the vehicle for roadworthiness and take a test ride. ○ ● ● ● ● Read out the error memory after the test ride using the KTM diagnostics tool.
11 SERVICE SCHED ULE 95 Every four years Every two years Every year Every 15,000 km (9,300 mi) After 1 ,000 km (620 mi) Check all hoses (e.g. fuel, cooling, bleeder, drainage, etc.) and sleeves for cracking, leaks, and incorrec t routing. ● ● ● ● Check the antifreeze.
12 SUSPENS ION SETTING 96 12.1 "Damping" (Option: With EDS) 401831-01 Possible states • SPORT – Firm tuning of the spring elements with very direct feedback from the chas- sis • STREET.
12 SUSPENS ION SETTING 97 12.3 Fork/shock absorber S00380-10 (Option: Without EDS) The fork and the shock absorber offer many options of adapting the suspension to the riding style and the payload. Info The recommendations for the suspensio n setting are shown in Table .
12 SUSPENS ION SETTING 98 S00262-10 – Turn the white adjusting screw all the way clockwise. Info Adjusting screw is located at the upper end of the left fork leg. The compression damping is located in the left fork leg COMP (white adjusting screw).
12 SUSPENS ION SETTING 99 S00263-10 – Turn the red adjusting screw all the way clockwise. Info Adjusting screw is located at the upper end of the right fork leg. The rebound damping is located in the right fork leg REB (red adjusting screw).
12 SUSPENS ION SETTING 100 S00372-10 – Turn adjusting screw clockwise up to the last perceptible click. – Turn counterclockwise by the number of clicks correspon ding to the shock absorber type.
12 SUSPENS ION SETTING 101 S00371-10 – Turn handwheel counterclockwise as far as it will go. – Turn it clockwise by the number of turns corresponding to the shock absorber type and use.
13 SERVICE WORK ON THE CHASSIS 102 13.1 Raising the vehicle with the center stand (Option: Center stand) Note Danger of damage The parked vehicle may roll away or fall over. – Always place the vehicle on a firm and even surface. Note Material damage Damage and destruction of components from excessive load.
13 SERVICE WORK ON THE CHASSIS 103 402033-10 – Unlock the steering and move the vehicle forward with both hands on the handlebar. – While the vehicle tips off of the center stand, activate the front brake to stop the vehi- cle from rolling away. – Check that the center stand is folded all the way up.
13 SERVICE WORK ON THE CHASSIS 104 13.4 Mounting the passenger seat 401680-10 – Attach the hooks on the passenger seat to the brackets on the subframe, and lower at the front while pushing toward the rear. – Insert locking pin into the lock housing and push down the front of the passenger seat until the locking pin engages with a click.
13 SERVICE WORK ON THE CHASSIS 105 13.6 Mounting the driver's seat 401704-10 Main work – Attach the recesses on the driver's seat to the fuel tank at the desired seat position or , and push the driver's seat forward while lowering it at the rear.
13 SERVICE WORK ON THE CHASSIS 106 13.8 Cleaning the chain Warning Danger of accidents Oil or grease on the tires reduces their grip. – Remove oil and grease with a suitable cleaning material. Warning Danger of accidents Reduced brak ing efficiency due to oil or grease on the brake discs.
13 SERVICE WORK ON THE CHASSIS 107 13.9 Checking the chain tension Warning Danger of accidents Danger cause d by incorrect chain tension. – If the chain is too taut, the components of the secondary power transmission (chain, engine sprocket, rear sprocke t, bearings in the transmission and in the rear wheel) will be under additional load.
13 SERVICE WORK ON THE CHASSIS 108 13.10 Adjusting the chain tension Warning Danger of accidents Danger cause d by incorrect chain tension. – If the chain is too taut, the components of the secondary power transmission (chain, engine sprocket, rear sprocke t, bearings in the transmission and in the rear wheel) will be under additional load.
13 SERVICE WORK ON THE CHASSIS 109 S00242-10 Main work – Loosen nut . – Loosen nuts . – Adjust the chain tension by turning the adjusting screws on the left and right.
13 SERVICE WORK ON THE CHASSIS 110 13.11 Checking the chain, rear sprocket and engine sprocket Preparatory work (Option: Center stand) – Raise the vehicle with the center stand. ( p. 102) 100132-10 Main work – Check the rear sprocket and engine sprocket for wear.
13 SERVICE WORK ON THE CHASSIS 111 0 0 0 401665-10 – Shift the transmission to idle . – Pull the lower chain section with specified weight . Guideline Weight, chain wear measurement 15 kg (33 lb.) – Measure distance of 18 chain rollers on the upper part of the chain.
13 SERVICE WORK ON THE CHASSIS 112 M00556-10 – Check the chain sliding guard for wear at the cutout. Info When the chain sliding guard is new, the rivets are half visible at the bottom edge of the recess.
13 SERVICE WORK ON THE CHASSIS 113 13.12 Checking/re ctifying the fluid level of the hydraulic clutch Info The fluid level rises with increasing wear of the clutch lining disc. Do not use brake fluid. S00270-10 – Move the clutch fluid reservoir mounted on the handlebar to a horizontal position.
13 SERVICE WORK ON THE CHASSIS 114 Preparatory work (Option: Center stand) – Raise the vehicle with the center stand. ( p. 102) 400738-11 Main work – Place a load on the rear of the vehicle. The front wheel is not in contact with the ground. – Move the handlebar to the straight-ahead position.
13 SERVICE WORK ON THE CHASSIS 115 13.14 Removing the bottom triple clamp cover M00557-10 – Remove screws . – Lower the triple clamp cover slightly. M00558-10 – Disconnect plugs of the horn. – Detach temperature sensor . – Remove the triple clamp cover.
13 SERVICE WORK ON THE CHASSIS 116 13.15 Installing the bottom triple clamp cover M00558-11 – Plug in connectors of the horn. – Attach temperature sensor . M00557-11 – Position the triple clamp cover . – Mount and tighten screws .
13 SERVICE WORK ON THE CHASSIS 117 13.16 Removing the front side cover G00576-10 – Remove screw . M00560-10 – Remove screws . – Remove side cover .
13 SERVICE WORK ON THE CHASSIS 118 13.17 Installing the front side cover M00561-10 – Position the side cover in the area under the tank cover. G00679-10 – Attach catch of the side cover to bracket and position on the fuel tank.
13 SERVICE WORK ON THE CHASSIS 119 G00576-11 – Mount and tighten screw . Guideline Screw, cover part M5x12 3.5 Nm (2.58 lbf ft) M00560-11 – Mount and tighten screws . Guideline Screw, cover part M5x12 3.5 Nm (2.58 lbf ft) – Repeat the operation on the opposite side.
13 SERVICE WORK ON THE CHASSIS 120 G00581-10 Main work – Remove screw . G00582-10 – Remove screw . 602638-10 – Loosen holding lug from the inside cover.
13 SERVICE WORK ON THE CHASSIS 121 G00584-10 – Remove the mask spoiler laterally from the supports. G00585-10 – Pull the mask spoiler upward from bracket . G00586-10 – Disconnect plug-in connector . – Remove the mask spoiler with the turn signal.
13 SERVICE WORK ON THE CHASSIS 122 13.19 Installing the mask spoiler G00586-11 Main work – Connect plug-in connector . G00585-11 – Position the mask spoiler in bracket .
13 SERVICE WORK ON THE CHASSIS 123 G00584-11 – Press the mask spoiler laterally into the supports. G00583-10 – Position holding lug in the drill hole.
13 SERVICE WORK ON THE CHASSIS 124 G00581-11 – Mount and tighten screw . Guideline Screw, mask spoiler M5x17 3.5 Nm (2.58 lbf ft) – Repeat the operation on the opposite side. Finishing work – Install the tank cover. ( p. 127) – Install the front side cover.
13 SERVICE WORK ON THE CHASSIS 125 13.21 Installing the front fender S00356-11 – Position the fender. Info Pay attention to where the brake lines are placed. – Mount and tighten screws . Guideline Screw, fender M5x12 3.5 Nm (2.58 lbf ft) – Mount holder with the brake line on the fender.
13 SERVICE WORK ON THE CHASSIS 126 202566-10 – Remove screw . – Remove screw . G00579-10 – Remove screw . G00580-10 – Raise the tank cover at the rear and remove it in a forward direction.
13 SERVICE WORK ON THE CHASSIS 127 13.23 Installing the tank cover G00579-11 Main work – Position the tank cover. Info Note the sealing lip. – Mount and tighten screw . Guideline Screw, cover part M5x12 3.5 Nm (2.58 lbf ft) 202565-11 – Mount and tighten screw .
13 SERVICE WORK ON THE CHASSIS 128 202566-11 – Mount and tighten screw . Guideline Screw, cover part M6 6 Nm (4.4 lbf ft) – Mount and tighten screw . Guideline Screw, cover part M5x12 3.5 Nm (2.58 lbf ft) Finishing work – Install the front side cover.
13 SERVICE WORK ON THE CHASSIS 129 13.25 Installing the wind shield 202388-11 – Position wind shield . – Mount and tighten screws . Guideline Screw, wind shield M5 3.5 Nm (2.58 lbf ft) 13.26 Removing the engine guard S00331-10 – Remove screws and engine guard .
13 SERVICE WORK ON THE CHASSIS 130 13.27 Installing the engine guard S00331-11 – Position engine guard . Mount and tighten screws . Guideline Screw, engine guard M6 10 Nm (7.
14 BRAKE SYSTEM 131 14.1 ABS/antilock brake system 0 0 3 3 0 0 2 2 0 0 1 1 0 0 2 2 401662-01 The ABS unit , which consists of a hydraulic unit, brake electronics control unit, and return pump, is installed under the seat. A wheel speed sensor is located at the front and rear wheels.
14 BRAKE SYSTEM 132 Warning Danger of accidents Vehicle rollov er – It is not always possible to prevent vehicle rollover in extreme riding situations (e. g. luggage loaded with a high center of gravity, varying road surfaces, steep descents, full braking without disengagin g the gear).
14 BRAKE SYSTEM 133 Info After the ignition is switched back on, ABS is enabled again. MSC (o ptional) The MSC "Motorcycle Stability Control" is an advancement of the ABS described above. By means of the 5D sensor, ABS control is now dependent on the inclination and pitch angle.
14 BRAKE SYSTEM 134 400618-10 – Check the thickness of the front and rear brake discs at multiple points on each brake disc to ensure it is at least thickness . Info Wear will reduce the thickness of the brake disc at the contact surface of the brake linings.
14 BRAKE SYSTEM 135 S00269-10 – Move the brake fluid reservoir mounted on the handlebar to a horizontal position. – Check the brake fluid level in the brake fluid reservoir . » If the brake fluid has dropped below marking MIN : – Add front brake fluid.
14 BRAKE SYSTEM 136 Warning Environmental hazard Hazardous substances caus e environmental damage. – Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulat ions. Info Never use DOT 5 brake fluid! It is silicone-based and purple in color.
14 BRAKE SYSTEM 137 14.5 Checking the front brake linings Warning Danger of accidents Reduced brak ing efficiency caused by worn brake linings. – Change worn brake linings immediately. (Your authorized KTM workshop will be glad to help.) Note Danger of accidents Reduced brak ing efficiency caused by damaged brake discs.
14 BRAKE SYSTEM 138 Warning Danger of accidents Reduced brak ing efficiency due to old brake fluid. – Change the brake fluid of the front and rear brake according to the service schedule. (Your authorized KTM workshop will be glad to help.) Preparatory work (Option: Center stand) – Raise the vehicle with the center stand.
14 BRAKE SYSTEM 139 Warning Skin ir ritation Brake fluid can cause skin irritation on contact. – Avoid contact with skin and eyes, and keep out of the reach of children.
14 BRAKE SYSTEM 140 S00359-10 Main work – Remove screw cap with membrane . – Add brake fluid to the MAX mark . Brake fluid DOT 4 / DOT 5.1 ( p. 219) – Mount and tighten screw cap with membrane . Info Clean up overflowed or spilt brake fluid immediately with water.
14 BRAKE SYSTEM 141 S00292-10 – Check the brake linings for minimum thickness . Minimum thickness ≥ 1 mm ( ≥ 0.04 in) » If the minimum thickness is less than specified: – Change the rear brake linings. – Check the brake linings for damage and cracking.
15 WHEELS, TIRES 142 15.1 Removing the front wheel Preparatory work (Option: Center stand) – Raise the vehicle with the center stand. ( p. 102) S00362-10 Main work – Place a load on the rear of the vehicle. The front wheel is not in contact with the ground.
15 WHEELS, TIRES 143 S00364-10 – Loosen screw by several rotations. – Release screws . – Press on screw to push the wheel spindle out the axle clamp. – Remove screw . Warning Danger of accidents Reduced brak ing efficiency due to damaged brake discs.
15 WHEELS, TIRES 144 15.2 Installing the front wheel Warning Danger of accidents Reduced brak ing efficiency due to oil or grease on the brake discs. – Always keep the brake discs free of oil and grease, and clean them with brake cleaner when necessary.
15 WHEELS, TIRES 145 S00365-10 Warning Danger of accidents Reduced brak ing efficiency due to oil or grease on the brake discs. – Always keep the brake discs free of oil and grease, and clean them with brake cleaner when necessary. – Clean screw and wheel spindle .
15 WHEELS, TIRES 146 S00362-11 – Position wheel speed sensor in the drill hole. – Mount and tighten screw . Guideline Remaining chassis screws M6 10 Nm (7.4 lbf ft) (Option: Center stand) – Remove the vehicle from the center stand. ( p. 102) S00364-11 – Pull the front brake and compress the fork forcefully a few times.
15 WHEELS, TIRES 147 M00612-01 Main work – Press the brake caliper by hand on to the brake disc in order to press back the brake pistons. S00277-10 – Remove screw and pull wheel speed sensor out of the hole. S00276-10 – Remove nut . Remove chain adjuster .
15 WHEELS, TIRES 148 M00613-10 – Pull out wheel spindle only far enough to allow the rear wheel to be pushed forward. – Push the rear wheel forward as far as possible. Take the chain off of the rear sprocket and place it on chain sprocket guard .
15 WHEELS, TIRES 149 M00614-10 – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change the wheel bearing. – Clean and grease shaft seal ring and contact surface of the spacer. Long-life grease ( p.
15 WHEELS, TIRES 150 M00631-10 – Push the wheel spindle in all the way and mount chain adjuster and nut . Info Mount chain adjusters and in the same position. – Make sure that the chain adjusters are fitted correctly on the adjusting screws.
15 WHEELS, TIRES 151 15.5 Checking the rear hub rubber dampers Info The engine power is transmitted from the rear sprocket to the rear wheel via 6 rubber dampers. The rubber dampers wear out dur- ing operation. If the rubber dampers are not changed in time, the rear sprocket carrier and the rear hub will be damaged.
15 WHEELS, TIRES 152 M00617-10 – Lay the rear wheel on a workbench with the rear sprocket facing upwards and insert the wheel spindle in the hub. – Check the rear sprocket play . Info Measure the play on the outside of the rear sprocket. Play in rubber dampers, rear wheel ≤ 5 mm ( ≤ 0.
15 WHEELS, TIRES 153 Warning Danger of accidents Reduced road grip with new tires. – New tires have a smooth rolling surface and therefore cannot provide full road grip. The entire rolling surface must be rough- ened in the first 200 kilometers (124.
15 WHEELS, TIRES 154 Info The tire's date of manufacture is usually part of the tire markings and is indi- cated by the last four digits of the DOT marking. The first two digits refer to the week of manufacture and last two digits refer to the year of manufacture.
15 WHEELS, TIRES 155 15.8 Checking spoke tension Warning Danger of accidents Instable hand ling due to incorrect spoke tension. – Ensure that the spoke tension is correct. (Your authorized KTM workshop will be glad to help.) Info A loose spoke can easily cause lateral or radial runout on the wheel.
16 ELECTRIC AL SYSTEM 156 16.1 daytime running light M00599-01 The daytime running light/parking light is integrated in the main headlight. The daytime running light can be switched on when visibility conditions are good. Activate the daytime running light in the combination instrument.
16 ELECTRIC AL SYSTEM 157 Preparatory work – Switch off all power consumers and switch off the engine. – Remove the passenger seat. ( p. 103) – Remove the driver's seat. ( p. 104) M00572-10 Main work – Pull locking mechanism in the direction of the arrow.
16 ELECTRIC AL SYSTEM 158 16.3 Installing the battery Warning Risk o f injury Battery acid and battery gases cause serious chemical burns . – Keep batteries out of the reach of children. – Wear suitable protective clothing and goggles. – Avoid contact with battery acid and battery gases.
16 ELECTRIC AL SYSTEM 159 Guideline Screw, battery terminal M6 4.5 Nm (3.32 lbf ft) M00572-11 – Close the cover and push down slightly. The cover engages with an audible click. Finishing work – Mount the driver's seat. ( p. 105) – Mount the passenger seat.
16 ELECTRIC AL SYSTEM 160 Warning Environmental hazard The battery contains elements that are harmful to the environment. – Do not dispose of batteries with the household waste. Dispose of a defective battery in an environmentally friendly mann er.
16 ELECTRIC AL SYSTEM 161 M00572-10 Main work – Pull locking mechanism in the direction of the arrow. – Fold open cover . M00562-10 – Disconnect negative cable of the battery to avoid damage to the motorcycle's elec- tronics. 602678-01 – Connect the battery charger to the battery.
16 ELECTRIC AL SYSTEM 162 – Switch off the battery charger after charging and disconnect from the battery. Guideline The charging current, charging voltage, and charging time must not be exceeded . Charge the battery regularly when the motorcycle is not in use 3 months M00562-10 – Connect both negative cables with the battery.
16 ELECTRIC AL SYSTEM 163 – Set the time and date. 16.5 Changing the main fuse Warning Fire ha zard The electrical system can be overloade d if the wrong fuses are used. – Use only fuses with the prescribed amperage. Never bypass or repair fuses.
16 ELECTRIC AL SYSTEM 164 M00564-10 – Remove protection caps . M00565-10 – Remove the faulty main fuse . Info A defective fuse is indicated by a burned-out fuse wire . A reserve fuse is located in the starter relay. The main fuse protects all power consumers of the vehicle.
16 ELECTRIC AL SYSTEM 165 M00563-10 – Position rear fairing . – Mount and tighten screws . Guideline Screw, cover part M5x12 3.5 Nm (2.58 lbf ft) Finishing work – Mount the driver's seat. ( p. 105) – Mount the passenger seat. ( p.
16 ELECTRIC AL SYSTEM 166 M00566-10 Main work – Open fuse box cover . M00568-10 (Option: Without EDS) – Check the fuses. Info A defective fuse is indicated by a burned-out fuse wire .
16 ELECTRIC AL SYSTEM 167 Fuse (58011109140) ( p. 210) Tip Insert a spare fuse so that it is available if needed. M00567-10 (Option: With EDS) – Check the fuses. Info A defective fuse is indicated by a burned-out fuse wire . – Remove the defective fuse.
16 ELECTRIC AL SYSTEM 168 Tip Insert a spare fuse so that it is available if needed. – Check that the power consumer is functioning properly. – Close the fuse box cover.
16 ELECTRIC AL SYSTEM 169 602645-10 – Disconnect plug-in connector . – Place the headlight mask onto a soft cloth so that the headlight is not damaged. 16.8 Refitting the headlight mask with the headlight 602645-11 Main work – Connect plug-in connector of the headlight.
16 ELECTRIC AL SYSTEM 170 S00368-11 – Mount and tighten screws . Guideline Remaining chassis screws M6 10 Nm (7.4 lbf ft) Finishing work – Install the wind shield. ( p. 129) – Install the mask spoiler. ( p. 122) – Install the tank cover. ( p.
16 ELECTRIC AL SYSTEM 171 – Remove the passenger seat. ( p. 103) – Remove the driver's seat. ( p. 104) – Remove the front side cover. ( p. 117) – Remove the tank cover. ( p. 125) – Remove the mask spoiler. ( p. 119) – Remove the wind shield.
16 ELECTRIC AL SYSTEM 172 – Install the wind shield. ( p. 129) – Install the mask spoiler. ( p. 122) – Install the tank cover. ( p. 127) – Install the front side cover. ( p. 118) – Mount the driver's seat. ( p. 105) – Mount the passenger seat.
16 ELECTRIC AL SYSTEM 173 S00295-10 Main work – Push headlight bulb lightly into the bulb socket, turn it all the way counterclock- wise, and pull it out. – Unplug connector . S00296-10 – Plug connector into the new headlight bulb. High beam (H11/socket PGJ19-2) ( p.
16 ELECTRIC AL SYSTEM 174 16.11 Changing the turn signal bulb (1190 Adventure CN) Note Damage to reflector Reduce d brightness. – Grease on the lamp will evaporate due to the heat and be deposited on the reflector. Clean the lamp and keep it free of grease before mounting.
16 ELECTRIC AL SYSTEM 175 16.12 Checking the headlight setting 400726-10 – Park the vehicle on a horizontal surface in front of a light-colored wall and make a mark at the height of the center of the low beam headlight. – Make another mark at a distance under the first mark.
16 ELECTRIC AL SYSTEM 176 M00569-10 Main work – Turn adjusting screw to adjust the headlight range. Info Turn clockwise to increase the headlight range; turn countercloc kwise to reduce the headlight range. If you have a payload, you may have to correct the headlight range.
16 ELECTRIC AL SYSTEM 177 16.14 Activating/d eactivating the ignition key Info The orange programming key must only be used for activating and deactivating! If a black ignition key is lost or needs to be replaced, the individual black ignition keys need to be enabled or disabled using the orange programming key.
16 ELECTRIC AL SYSTEM 178 – Switch off the ignition by turning the black ignition key to the position OFF . – Remove the black ignition key. – Insert the orange programming key in the ignition lock. – Switch on the ignition by turning the orange programming key to the ON position .
16 ELECTRIC AL SYSTEM 179 M00570-01 – Insert the orange programming key in the ignition lock. – Switch on the ignition by turning the orange programming key to the ON position . Immobilizer indicator lamp lights up. – Switch off the ignition by turning the orange programming key to the OFF position .
16 ELECTRIC AL SYSTEM 180 – If the last black ignition key was activated, insert the orange programming key into the ignition lock. – Switch on the ignition by turning the orange programming key to the ON position .
16 ELECTRIC AL SYSTEM 181 Info After the fourth black ignition key has been activated, programming is fin- ished..
17 COOLING SYSTE M 182 17.1 Checking the coolant level in the compensating tank Warning Danger of scalding During motorcy cle operation, the coolant gets very hot and is under pressure. – Do not remove the radiator cap, radiator hoses or other cooling system components when the engine is hot.
17 COOLING SYSTE M 183 – Correct the coolant level in the compensating tank. ( p. 183) 17.2 Correcting the coolant level in the compensating tank Warning Danger of scalding During motorcy cle operation, the coolant gets very hot and is under pressure.
17 COOLING SYSTE M 184 602647-10 Main work – Remove cover of the compensating tank. 602648-01 – Add coolant until the coolant reaches the specified level. Guideline The coolant level must be between MIN and MAX . Coolant ( p. 219) – Mount the cover of the compensating tank.
18 TUNING THE ENGINE 185 18.1 "Drive Mode" 401829-01 Possible states • Sport – Homologated performance with very direct respon se; the traction control allows greater slip on the rear wh.
18 TUNING THE ENGINE 186 Info When traction control is active, the TC lamp flashes. When traction control is switched off, the TC lamp is lit..
19 SERVICE WORK ON THE ENGINE 187 19.1 Checking the engine oil level Info Oil consumption depends on the riding style and the operating conditions. Condition The engine is at operating temperature. Preparatory work – Stand the motorcycle upright on a horizontal surface.
19 SERVICE WORK ON THE ENGINE 188 19.2 Changing the engine oil and filter, cleaning the oil screens Warning Danger of scalding Engine oil and gear oil get very hot when the motorcycle is ridden. – Wear appropriate protective clothing and safety gloves.
19 SERVICE WORK ON THE ENGINE 189 S00334-10 – Remove screws . Remove the oil filter cover with the O-ring. S00335-10 – Pull oil filter out of the oil filter housing. Circlip pliers reverse (51012011000 ) – Completely drain the engine oil.
19 SERVICE WORK ON THE ENGINE 190 S00334-11 – Mount and tighten screws . Guideline Remaining engine screws M5 6 Nm (4.4 lbf ft) 100773-12 – Thoroughly clean magnets and oil screens of the oil drain plugs. S00333-10 – Mount and tighten the oil drain plugs with the magnets, O-rings, and oil screens.
19 SERVICE WORK ON THE ENGINE 191 S00366-11 – Add the oil quantity in two separate operations. Engine oil 3.60 l (3.8 qt.) Outside temperature: ≥ 0 °C ( ≥ 32 °F) Engine oil (SAE 10W/50) ( p. 219) Outside temperature: < 0 °C (< 32 °F) Engine oil (SAE 5W/40) ( p.
19 SERVICE WORK ON THE ENGINE 192 S00367-10 – Remove the screw plug and add the remaining engine oil to the upper marking on the engine oil level viewer. – Mount the screw plug. Danger Danger of poisoning Exhaust gase s are toxic and inhaling them may result in unconsciousness and/ or death.
19 SERVICE WORK ON THE ENGINE 193 S00366-10 Main work – Remove screw plug . S00367-10 – Add engine oil to the upper marking on the engine oil level viewer. Condition Outside temperature: ≥ 0 °C ( ≥ 32 °F) Engine oil (SAE 10W/50) ( p.
19 SERVICE WORK ON THE ENGINE 194 Danger Danger of poisoning Exhaust gase s are toxic and inhaling them may result in unconsciousness and/ or death. – When running the engine, always make sure there is sufficient ventilation, and do not start or run the engine in an enclosed space without an effective exhaust extraction system.
20 CLEANING , CARE 195 20.1 Cleaning motorcycle Note Material damage Damage and destruction of components by high-pressur e cleaning equipment. – When cleaning the vehicle with a pressure cleaner, do not point the water jet directly onto electrical components, conne ctors, cables, bearings, etc.
20 CLEANING , CARE 196 – After rinsing the motorcycle with a gentle spray of water, allow it to dry thoroughly. – Remove the closure of the exhaust system. Warning Danger of accidents Reduced brak ing efficiency due to a wet or dirty brake sys- tem.
20 CLEANING , CARE 197 Special cleaner for glossy and matte paint finishes, metal and plastic surfaces ( p. 223) – Oil the ignition/steering lock, tank lock, and seat lock. Universal oil spray ( p. 223) 20.2 Checks and maintenance steps for winter operation Info If you use the motorcycle in winter, you must expect salt on the roads.
20 CLEANING , CARE 198 – Clean the chain. ( p. 106).
21 STORAGE 199 21.1 Storage Info If you plan to garage the motorcycle for a longer period, perform the following steps or have them performed. Before storing the motorcycle, check all parts for function and wear. If service, repairs or replacements are necessa ry, you should do this during the storage period (less workshop overload).
21 STORAGE 200 Info Do not use non-porous materials since they prevent humidity from escapin g, thus causing corrosion. Avoid running the engine for a short time only. Since the engine cannot warm up properly, the water vapor produced during combustion conde nses and causes valves and the exhaust system to rust.
22 TROUBLE SHOOTING 201 Faults Possible cause Actio n Combination instrumen t shows nothing on the display Fuse 1 blown – Change the fuses in the fuse box. ( p. 165) Main fuse burned out – Change the main fuse. ( p. 163) The battery is discharged – Recharge the battery.
22 TROUBLE SHOOTING 202 Faults Possible cause Actio n Engine turns but does not start De fect in fuel injection system – Read out the fault memory using the KTM diag- nostics tool. Fuel quality is insufficient – Add suitable fuel. Engine dies during the trip Lack of fuel – Refuel.
23 TECHNICA L DATA 203 23.1 Engine Design 2-cylinder 4-stroke Otto engine, 75° V arrangement, water-c ooled Displacement 1,195 cm³ (72.92 cu in) Stroke 69 mm (2.72 in) Bore 105 mm (4.13 in) Compression ratio 12.5:1 Idle speed 1,300… 1,500 rpm Control DOHC, 4 valves per cylinder, chain-driven Valve - valve stem diameter Intake 42 mm (1.
23 TECHNICA L DATA 204 1st gear 12:35 2nd gear 15:32 3rd gear 18:30 4th gear 20:27 5th gear 24:27 6th gear 27:26 Mixture preparation Electronically controlled fuel injection Ignition system Contactles.
23 TECHNICA L DATA 205 Screw, engine oil level viewer M5 4 Nm (3 lbf ft) – Screw, gear sensor M5 6 Nm (4.4 lbf ft) Loctite ® 243™ Screw, pulse generator M5 6 Nm (4.4 lbf ft) Lo ctite ® 243™ Bleeder screw, water pump cover M6 10 Nm (7.4 lbf ft) – Freewheel ring bolt M6 – 10.
23 TECHNICA L DATA 206 Screw, water pump wheel M6 10 Nm (7.4 lbf ft) Loctite ® 243™ Stud, chain shaft M6 8 Nm (5.9 lbf ft) – Nozzle 100 M6x0.75 4 Nm (3 lbf ft) Loctite ® 243™ Oil nozzle M6x0.75 4 Nm (3 lbf ft) Loctite ® 243™ Plug, crankshaft retainer M8 15 Nm (11.
23 TECHNICA L DATA 207 Screw, timing chain tensioner release M10x1 10 Nm (7.4 lbf ft) – Spark plug M10x 1 11 Nm (8.1 lbf ft) – Cylinder head screw M11x1.5 Tightening sequenc e: Using a crisscross pattern Step 1 15 Nm (11.1 lbf ft) Step 2 30 Nm (22.
23 TECHNICA L DATA 208 Engine oil 3.60 l (3.8 qt.) Outside temperature: < 0 °C (< 32 °F) Engine oil (SAE 5W/40) ( p. 220) 23.3.2 Coolant Coolant 2 .40 l (2.54 qt.) Coolant ( p. 219) 23.3.3 Fuel Fuel reserve, approx. 3.5 l (3.7 qt.) Total fuel tank capacity, approx.
23 TECHNICA L DATA 209 Front 190 mm (7.48 in) Rear 190 mm (7.48 in) Brake system Front Double disc brake with radially mounted four-pot brake calipers, floating brake discs Rear Single disc brake with dual-piston brake caliper, floating brake disc Brake discs - diameter Front 320 mm (12.
23 TECHNICA L DATA 210 Maximum permissible total weight 440 kg (970 lb.) 23.5 Electrical system 23.5.1 Option: With EDS Battery YTZ14S Battery voltage: 12 V Nominal capacity: 11.2 Ah maintenance-free Fuse 58011109110 10 A Fuse 58011109115 15 A Fuse 58011109125 25 A Fuse 58011109130 30 A Fuse 58011109140 40 A 23.
23 TECHNICA L DATA 211 High beam H11/socket PGJ19-2 12 V 55 W Parking light LED Instrument lights and indicator lamps LED Turn signal (Adventure EU/FR/AU/J P/BR) LED Turn signal (1190 Adventure CN) RY10W / socket BAU15s 12 V 10 W Tail light LED Brake light LED License plate lamp LED 23.
23 TECHNICA L DATA 212 Medium (standard) 6.0 N/mm (34.3 lb/in) Fork length 885 mm (34.84 in) Air chamber length 70±20 mm (2.76±0.79 in) Fork oil per fork leg 675 ml (22.82 fl. oz.) Fork oil (SAE 4) (48601166S1) ( p. 220) 23.7.2 Option: Without EDS Fork part number 14.
23 TECHNICA L DATA 213 Fork oil per fork leg 675 ml (22.82 fl. oz.) Fork oil (SAE 4) (48601166S1) ( p. 220) 23.8 Shock absorber 23.8.1 Option: With EDS Shock absorber part number 11.18.9M.24 Shock absorber WP Sus pension 4614 WAD EDS Spring rate Medium (standard) 160 N/mm (914 lb/in) Spring length 205 mm (8.
23 TECHNICA L DATA 214 Comfort 4 turns Standard 4 turns Sport 4 turns Full payload 12 turns Spring preload Comfort 10 mm (0.39 in) Standard 10 mm (0.39 in) Sport 10 mm (0.39 in) Full payload 14 mm (0.55 in) Spring rate Medium (standard) 170 N/mm (971 lb/in) Spring length 205 mm (8.
23 TECHNICA L DATA 215 Screw, cable guide, wheel speed sensor, rear M5 3 Nm (2.2 lbf ft) – Screw, chain sliding guard M5 5 Nm (3.7 lbf ft) – Screw, combination switch, right M5 3.5 Nm (2.58 lbf ft) – Screw, cover part M5x12 3.5 Nm (2.58 lbf ft) – Screw, filler cap M5 3 Nm (2.
23 TECHNICA L DATA 216 Screw, cover part M6 6 Nm (4.4 lbf ft) – Screw, engine guard M6 10 Nm (7.4 lbf ft) – Screw, exhaust clamp M6 8 Nm (5.9 lbf ft) – Screw, foot brake cylinder M6 10 Nm (7.4 lbf ft) Loctite ® 243™ Screw, front brake disc M6 14 Nm (10.
23 TECHNICA L DATA 217 Screw, steering damper M8 25 Nm (18.4 lbf ft) Loctite ® 243™ Screw, steering damper clamp M8 12 Nm (8.9 lbf ft) – Screw, suitcase hook M8 20 Nm (14.8 lbf ft) Loctite ® 243™ Screw, top triple clamp M8 15 Nm (11.1 lbf ft) – Engine carrying screw M10 45 Nm (33.
23 TECHNICA L DATA 218 Nut, steering head, top M28x1.0 Step 1 10 Nm (7.4 lbf ft) Step 2 (loosen, counterclock- wise) 60° –.
24 SUBSTAN CES 219 Brake fluid DOT 4 / DOT 5.1 Standard/classific ation – DOT Guideline – Use only brake fluid that complies with the specified standard (see specificatio ns on the container) and that exhibits the corresponding properties. Recommended supplier Castrol – RESPONSE BRAKE FLUID SUPER DOT 4 Motorex ® – Brake Fluid DOT 5.
24 SUBSTAN CES 220 Guideline – Use only engine oils that comply with the specified standards (see specificatio ns on the container) and that possess the corresponding properties. Fully synthetic engine oil Recommended supplier Motorex ® – Power Synt 4T Engine oil (SAE 5W/40) Standard/classific ation – JASO T903 MA ( p.
24 SUBSTAN CES 221 Hydraulic fluid (15) Standard/classific ation – ISO VG (15) Guideline – Use only hydraulic oil that complies with the specified standard (see specifica tions on the container) and that possesses the corre- sponding properties. Recommended supplier Motorex ® – Hydraulic Fluid 75 Shock absorber fluid (SAE 2.
25 AUXILIAR Y SUBSTANCES 222 Chain cleaner Recommended supplier Motorex ® – Chain Clean Chain lube for road use Guideline Recommended supplier Motorex ® – Chainlube Road Fuel additive Recommende.
25 AUXILIAR Y SUBSTANCES 223 Perfect Finish and high gloss polish for paints Recommended supplier Motorex ® – Moto Polish & Shine Preserving materials for paints, metal and rubber Recommended s.
26 STANDAR DS 224 JASO T903 MA Different technical developme nt directions required a new specification for 4-stroke motorcy cles – the JASO T903 MA Standard. Ear- lier, engine oils from the automobile industry were used for 4-stroke motorcycles becau se there was no separate motorcycle specification.
INDEX 225 INDEX A ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Antilock brake system . . . . . . . . . . . . . . . . . . .
INDEX 226 "Favorites" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 "Fuel Cons" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 "General Info" . . . . . . . . . . . . . . . .
INDEX 227 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 F Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Filler cap Closing . . . . . . . . . . . . . . . . . . . . . . .
INDEX 228 K Key nu mber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 L Light switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Low b eam bu lb changing . . . . . . . . . . . . . . . . . . .
INDEX 229 S Safe o peration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Seat lo ck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX 230 Tire ai r press ure checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 Tire co ndition checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Tool s et . . . . . . . . . . . . . . . . .
*32132 65en* 3213265en 10/2014 KTM Motorrad AG 5230 Mattighofen/Austria http://www.ktm.com Photo: Mitterbauer/KTM.
An important point after buying a device KTM 1190 Adventure (2015) (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought KTM 1190 Adventure (2015) yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data KTM 1190 Adventure (2015) - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, KTM 1190 Adventure (2015) you will learn all the available features of the product, as well as information on its operation. The information that you get KTM 1190 Adventure (2015) will certainly help you make a decision on the purchase.
If you already are a holder of KTM 1190 Adventure (2015), but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime KTM 1190 Adventure (2015).
However, one of the most important roles played by the user manual is to help in solving problems with KTM 1190 Adventure (2015). Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device KTM 1190 Adventure (2015) along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
