Instruction/ maintenance manual of the product 4200 Kodak
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Kodak Home Page on Internet Intranet Table of Contents © Eastman Kodak Company, 1999 {ServiceManual}{Production}{KodakServiceSupport} Publication No. SM5440-1 18NOV97 Supersedes SM5440-1 13MAY97 SERV.
2 18NOV97 – SM5440-1 PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the subject matter gained by Eastman Kodak Company prior to publication.
SM5440-1 – 18NOV97 3 Adjusting the Focus Light Path - Auto Focus Models Adjustment Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Adjusting the NULL . . . . . . . . . . . . . . . . . . . . . . . . . .
SERVICE MANUAL 4 18NOV97 – SM5440-1 Section 1: Replacements and Installations Replacing the LO WER HOUSING ASSEMBL Y W arning Dangerous Voltage [1] Disconnect the main power . [2] Remov e the PROJECTION LENS. [3] Remov e the LAMP MODULE ASSEMBL Y . [4] Remov e the 6 T orx SCREWS from the LO WER HOUSING ASSEMBL Y .
Replacements and Installations SM5440-1 – 18NOV97 5 [4] Disconnect the 2 wires from the CYCLE SOLENOID on the SMALL CIRCUIT BOARD . [5] Pull the SMALL CIRCUIT BOARD up . [6] Remov e the T orx SCREW from the BLO WER CO VER ASSEMBL Y . [7] Lift the GRILLE ASSEMBL Y in front of the BLOWER CO VER ASSEMBL Y up.
SERVICE MANUAL 6 18NOV97 – SM5440-1 [19] Lift and remov e the F AN SHAFT ASSEMBL Y . Installing the F AN SHAFT ASSEMBL Y Important When installing the FAN and MECHANISM BELTS, install the MECHANISM BELT on the small MOTOR PULLEY, and the FAN BELT on the large MOTOR PULLEY.
Replacements and Installations SM5440-1 – 18NOV97 7 Replacing the MO T OR W arning Dangerous Voltage [1] Disconnect the main power . [2] Do the replacement procedure f or the LO WER HOUSING ASSEMBL Y . [3] Disconnect all wires from the MO TOR. [4] Cut the 2 WIRE TIES on the SMALL CIRCUIT BOARD betw een the MO TOR and MECHANISM ASSEMBL Y .
SERVICE MANUAL 8 18NOV97 – SM5440-1 Replacing the WORM PULLEY and MECHANISM BEL T W arning Dangerous Voltage [1] Disconnect the main power . [2] Do the replacement procedure f or the LO WER HOUSING ASSEMBL Y . [3] Do the replacement procedure f or the MO TOR e xcept do not disconnect the wires from the MO T OR.
Replacements and Installations SM5440-1 – 18NOV97 9 Installing the WORM PULLEY and MECHANISM BEL T Important When installing the FAN and MECHANISM BELTS, install the MECHANISM BELT on the small MOTOR PULLEY, and the FAN BELT on the large MOTOR PULLEY.
SERVICE MANUAL 10 18NOV97 – SM5440-1 Replacing the THERMAL FUSE ASSEMBL Y W arning Dangerous Voltage [1] Disconnect the main power . [2] Do the replacement procedure f or the LO WER HOUSING ASSEMBL Y . [3] Cut and remov e the necessar y WIRE TIES. [4] Remov e the black wire from the THERMAL FUSE ASSEMBL Y on the PO WER SWITCH.
Replacements and Installations SM5440-1 – 18NOV97 11 [6] Lift and remov e the LOWER LIGHT BAFFLE ASSEMBL Y . [7] Lift the GRILLE ASSEMBL Y up . [8] Remov e the 2 long T orx from the BLO WER CO VER ASSEMBL Y . [9] Lift the BLO WER CO VER ASSEMBL Y up.
SERVICE MANUAL 12 18NOV97 – SM5440-1 Replacing the CYCLE SOLENOID ASSEMBL Y W arning Dangerous Voltage [1] Disconnect the main power . [2] Do the replacement procedures f or the LO WER HOUSING ASSEMBL Y and the MO T OR. [3] Cut and remov e the necessar y WIRE TIES.
Replacements and Installations SM5440-1 – 18NOV97 13 Replacing the MECHANISM ASSEMBL Y W arning Dangerous Voltage [1] Disconnect the main power . [2] Do the replacement procedure f or the LO WER HOUSING ASSEMBL Y . [3] Cut and remov e the necessar y WIRE TIES.
SERVICE MANUAL 14 18NOV97 – SM5440-1 Replacing the A UT O-FOCUS BRA CKET ASSEMBL Y W arning Dangerous Voltage [1] Disconnect the main power . [2] Do the replacement procedure f or the LO WER HOUSING ASSEMBL Y . [3] Cut and remov e the necessar y WIRE TIES.
Replacements and Installations SM5440-1 – 18NOV97 15 [7] Remov e the DIRECTION LEVER SPRING from the DIRECTION LEVER. [8] Disconnect the LIFT LEVER SPRING from LIFT LEVER on the T OP PLA TE of the MECHANISM ASSEMBL Y . [9] Remov e the RET ARD SPRING.
SERVICE MANUAL 16 18NOV97 – SM5440-1 A091_0010HA A091_0010HCA SELECT LEVER SPRING SELECT LEVER TAB LIFT LEVER BEARING NUT E-RING E-RING BEARING ASSEMBLY CAM STACK LIFT LEVER SHAFT.
Replacements and Installations SM5440-1 – 18NOV97 17 [20] Remov e the 2 SCREWS from the CYCLE SOLENOID . [21] Remov e the CYCLE SOLENOID . [22] Slide the PLUNGER and PLUNGER SPRING off the CYCLE LEVER. [23] Remov e the HALF CYCLE SPRING between the CYCLE LEVER ASSEMBL Y and the HALF CYCLE LEVER.
SERVICE MANUAL 18 18NOV97 – SM5440-1 Replacing the LAMP SOCKET TERMINAL ASSEMBL Y Style 1 LAMP SOCKET TERMINAL ASSEMBLY W arning Dangerous Voltage [1] Disconnect the main power . Important The EXTRA BRIGHT LAMP MODULE does not have a HEAT ABSORBING GLASS and has a LABEL on the LAMP DOOR.
Replacements and Installations SM5440-1 – 18NOV97 19 Replacing the LENS MOUNT ASSEMBL Y - A uto Focus Model W arning Dangerous Voltage [1] Disconnect the main power . [2] Do the replacement procedure f or the LO WER HOUSING ASSEMBL Y . [3] Remov e the FOCUS KNOB.
SERVICE MANUAL 20 18NOV97 – SM5440-1 Replacing the LENS MOUNT ASSEMBL Y - Non A uto Focus Model W arning Dangerous Voltage [1] Disconnect the main power . [2] Do the replacement procedure f or the LO WER HOUSING ASSEMBL Y . [3] Remov e the FOCUS KNOB.
Replacements and Installations SM5440-1 – 18NOV97 21 Replacing the A UT O-FOCUS SWITCH ASSEMBL Y W arning Dangerous Voltage [1] Disconnect the main power . [2] Do the replacement procedure f or the LO WER HOUSING ASSEMBL Y . [3] Remov e the FOCUS KNOB.
SERVICE MANUAL 22 18NOV97 – SM5440-1 [2] Do the replacement procedure f or the LO WER HOUSING ASSEMBL Y . [3] Remov e the FOCUS KNOB. Important It is necessary to push the AUTO-FOCUS BRACKET backward and forward to allow access to the SCREWS on the LENS MOUNT ASSEMBLY.
Replacements and Installations SM5440-1 – 18NOV97 23 Installing the FOCUS SHAFT ASSEMBL Y Important Do the adjustments for the PHOTOCELL NULL and AUTO-FOCUS CLAMP after installation. See the Adjustments section. Replacing the FOCUS SHAFT ASSEMBL Y - Non A uto-Focus Models W arning Dangerous Voltage [1] Disconnect the main power .
SERVICE MANUAL 24 18NOV97 – SM5440-1 Installing the FOCUS SHAFT ASSEMBL Y [1] Do the replacement procedure f or the FOCUS SHAFT ASSEMBL Y in rev erse order .
Adjustments SM5440-1 – 18NOV97 25 Section 2: Adjustments Adjustment Specification Use T-BAR TL-3003 to bend the CYCLE LEVER to adjust the CYCLE SOLENOID. Adjusting the CYCLE SOLENOID W arning Dangerous Voltage [1] Connect the main power . Important 1.
SERVICE MANUAL 26 18NOV97 – SM5440-1 Adjustment Specification This adjustment adjusts the strobe and timing of the INDEXER LEVER. The gate edge of the black plastic of the INDEXER LEVER should be between the 2 holes at position 2. Adjusting the INDEXER LEVER ASSEMBL Y W arning Dangerous Voltage [1] Disconnect the main power .
Adjustments SM5440-1 – 18NOV97 27 Adjusting the SLIDE LIFT LEVER MANU AL, with MECHANISM Out W arning Dangerous Voltage [1] Disconnect the main power . [2] Do the remov al for the MECHANISM ASSEMBL Y . [3] Place the MECHANISM ASSEMBL Y on the MECHANISM R UNNING FIXTURE.
SERVICE MANUAL 28 18NOV97 – SM5440-1 Adjusting the Focus Light P ath - Auto Focus Models Adjustment Specification Seat AUTO-FOCUS TARGET SLIDE TL-3002 on the GATE MECHANISM. Use TL-3005 or TL-1165 to bend the AUTO-FOCUS BRACKET ASSEMBLY MIRROR until the image is within the target of the TARGET SLIDE.
Adjustments SM5440-1 – 18NOV97 29 [10] Bend the A UT O-FOCUS BRA CKET ASSEMBL Y MIRROR until the image is within the target on the T ARGET SLIDE. Use ADJUSTMENT T OOL TL-3005 or the SPRING HOOK TL-1165. Adjustment Specification Use TL-3002 to observe the focus light path and check the light image.
SERVICE MANUAL 30 18NOV97 – SM5440-1 Important If you cannot obtain the NULL position after doing the adjustment approximately 3 times, go to the adjustment procedure for the PHOTOCELL. Adjustment Specification Use TL-3002 and FAN CAP 232729 to check the adjustment of the PHOTOCELL.
Adjustments SM5440-1 – 18NOV97 31 W arning Dangerous Voltage [4] Energize the projector . [5] Set the projector to the LO-LAMP position. [6] Install and hold the A UT O FOCUS T ARGET SLIDE TL-3002 until it is fully seated in the GA TE MECHANISM.
SERVICE MANUAL 32 18NOV97 – SM5440-1 [11] Install the F AN CAP 232729 in the PHO T OCELL HOUSING. [12] Manually mov e the CLAMP P AD ASSEMBL Y until the T AB is in the NULL position. W arning Dangerous Voltage [13] Connect the main power . Important It is necessary to make a FAN COVER TOOL.
Adjustments SM5440-1 – 18NOV97 33 [16] Set the projector to the LO-LAMP position. [17] Obser ve the image of the f ocus light path on the bottom of the F AN CAP; the light path should be in the center of the hole in the F AN CAP . [18] Bend the CLAMP P AD ASSEMBL Y until the image is in the center of the hole in the F AN CAP .
SERVICE MANUAL 34 18NOV97 – SM5440-1 Adjusting the CLAMP P AD ASSEMBL Y W arning Dangerous Voltage [1] Disconnect the main power . [2] Do the remov al for the LO WER HOUSING ASSEMBL Y . Important It is necessary to make a FAN COVER TOOL. See the Tools section.
Adjustments SM5440-1 – 18NOV97 35 A091_0013GA SHUTTER DARK PAD PRESSURE A091_0013GCA.
SERVICE MANUAL 36 18NOV97 – SM5440-1 Section 3: Lubrication Apply lubricant SUPER LUBE TL-4276 to the following parts and areas of the projector; see the illustrations.
Lubrication SM5440-1 – 18NOV97 37 A100_0020GA A091_0023HA.
SERVICE MANUAL 38 18NOV97 – SM5440-1 A091_0022DA.
Tools SM5440-1 – 18NOV97 39 Section 4: Tools T ools The LOWER HOUSING ASSEMBLY is a part of the cooling function. To operate the projector with the LOWER HOUSING removed, make a FAN COVER TOOL.
SERVICE MANUAL 40 18NOV97 – SM5440-1 Section 5: Specifications Item Desription Electrical Supply Standard U.S. Models: 110 - 125 V ac Japan J Models: 100 V AC, 60 Hz only Korea KK Models: 220 V AC, 60 Hz only Power Consumption 400 W Dimensions • Height: 119 mm (4.
Specifications SM5440-1 – 18NOV97 41 REMOTE INLET Automatic Timer Operates between the following times: • Fast = 3 1 second • Slow = 22 6 seconds Elevation 14 maximum front elevation assembly.
SERVICE MANUAL 42 18NOV97 – SM5440-1 Section 6: Diagnostics MAIN MO T OR V oltages MAIN MO TOR PIN Color s MAIN MO TOR PIN V oltages PIN Color 12 brown 11 red 10 violet 9 yellow 8 blue 7 not used PIN Resistance Voltage 8-9 3.1 W 24.4 V AC 10-11 4.3 W 14.
Diagnostics SM5440-1 – 18NOV97 43 PHO T OCELL V oltages PHO TOCELL V oltages 5-PIN REMO TE CORD PLUG V oltages 5-PIN REMO TE PLUG V oltages PINS Voltage 1-2 14.
SERVICE MANUAL 44 18NOV97 – SM5440-1 SMALL COMPONENT BO ARD ASSEMBL Y 256809 V oltages Description Component RED +, BLACK - Voltage TIMER Circuit CR3 + to - 32 V DC TIMER Circuit Q3 - G to + A 32 V DC TIMER Circuit Q4 - G to + K 18.1 V DC CYCLE HOLD DOWN REVERSE CR4 + to - 18.
Diagnostics SM5440-1 – 18NOV97 45 V oltage Specifications - General P ar ts P ower , Illumination, and Cooling Malfunctions Part Procedure Voltage FOCUS MOTOR ------ 6.
SERVICE MANUAL 46 18NOV97 – SM5440-1 Slide T ranspor t Malfunctions Malfunction Check Forward and reverse do not operate using the FRONT PANEL BUTTONS or REMOTE CONTROL. 1. Check that the secondary voltage on the MAIN MOTOR is correct. 2. Check that the W across the CYCLE SOLENOID COIL are correct.
Diagnostics SM5440-1 – 18NOV97 47 The projector does not change cycles when using a DISSOLVE CONTROL; the REMOTE CONTROL and CONTROL PANEL BUTTONS operate correctly. 1. The CYCLE LEVER and the RATCHET PLATE are dirty. • Clean and apply lubricant SUPER LUBE TL-4276 to the CYCLE LEVER and RATCHET PLATE.
SERVICE MANUAL 48 18NOV97 – SM5440-1 Focus Malfunctions TIMER does not operate 1. Check the VARIABLE RESISTOR for correct operation and install a new part if necessary. 2. Move the TIMER BUTTON forward and backward; use a DVM to check for changes in W.
Diagnostics SM5440-1 – 18NOV97 49 No remote focus, RACK SOLENOID ASSEMBLY operates (Auto Focus Models) 1. Check that the REMOTE CORD operates correctly; use a REMOTE CORD you know is good (EC 3). 2. Actuate and hold the REMOTE CONTROL. 3. Check that the voltage across the FOCUS MOTOR is 6.
SERVICE MANUAL 50 18NOV97 – SM5440-1 AUTO FOCUS MOTOR operates continually 1. Install the TARGET SLIDE TL-3002 in the GATE MECHANISM. 2. Check that the alignment of the TARGET and NULL is correct. If not, see the Adjustments section. 3. Check for a light leak: • Install a different LAMP MODULE ASSEMBLY.
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An important point after buying a device Kodak 4200 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Kodak 4200 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Kodak 4200 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Kodak 4200 you will learn all the available features of the product, as well as information on its operation. The information that you get Kodak 4200 will certainly help you make a decision on the purchase.
If you already are a holder of Kodak 4200, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Kodak 4200.
However, one of the most important roles played by the user manual is to help in solving problems with Kodak 4200. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Kodak 4200 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
