Instruction/ maintenance manual of the product Part No 999993 King Kutter
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PO Box 1200 305 Commerce Dri ve Winfield, Alabama 35594 FLEX HITCH ROT AR Y MOWER OPERA TION AND P AR TS Part No 999993 www .kingkutter.com.
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T O THE PURCHASER This manual contains v aluable information about y our ne w King Kutter Mow er . It has been carefully prepared to give you helpful suggestions for op er ating, adjusting, servicing and ordering repair parts. Keep this manual i n a conv enient place for quick a nd easy reference.
It is the purchaser and/or opera tor ’ s respon sibility to…. Read and understand the information contained in this manual. O p e r a t e , l u b r i c a t e , a s s e m b l e a n d m a i .
5 CONTENTS ITEM P A GE Safety ................................ ........................................ 6 Assembly Instructions ................................................ 8 Before Putting Into Service ....................................... 11 Safety T raining .
S A F E T Y READ AND FOLLO W THE INSTRUCTIONS IN T HIS M ANUAL AND ESPECIALL Y IN TH E SAFETY SECTION. F AILURE T O DO SO CAN RESUL T IN SERIOUS INJU RY OR DEA TH. T AKE NOTE! THIS SAFETY ALER T SYM - BOL FOUN D TH ROUGHOU T THIS MAN UAL IS USED T O CALL Y OUR A TTENTION T O INSTRUCT IONS INVOL VING YOU R PER- SONAL SAFETY AND THE SAFETY OF OTHERS.
E Q U I P M E N T S A F E T Y G U I D E L I N E S Safety of the operator and by standards is one of the main concerns in designing and devel- oping a mower. However, every year accidents occur which could have been avoided by a few secon ds of though t and a more careful approach to handling equipment.
F L E X H I T C H R O TAR Y M O W E R A S S E M B L Y I N S T R U C T I O N S S T E P 1 P l a c e r o t a r y m o w e r o n a f l a t , l e v e l s u r f a c e . ( S e e F i g u r e A ) S T E P 2 Remove t he wired on PT O s h aft. Rem ove the(2) bolt s that are on the lift arm lugs, and the bolt holding the pivot shield on.
9 Figure A Figure B Figure C Figure D.
Figure E Figure F Figure G Figure H Figure I 10.
CAUTION : DO NOT over fill gearbox. This could c ause damage to oil seals and can cause per- manent damage to the gearbox . Thi s issue will not be covered under w arranty .
12 S A F E T Y T R A I N I N G Safety is a primary c on cern in the design and manufacture of our product. Un- fortunately , our ef forts to provide safe equipment can be wiped out by a single careless act o f an operator or by stander .
P R E P A R T I O N N e v e r o p e r a t e t h e t r a c t o r a n d m o w e r u n t i l y o u h a v e r e a d a n d c o m p l e t e l y u n d e r - s t a n d t h i s m a n u a l , t h e T r a c .
O P E R A T I O N A L S A F E T Y The use of this equ ipment is subject to certain hazard s that cannot be pro tected against by the mechanical m eans or product design. All operators of this eq uip- ment must read an d understand this entire manual, paying particular attention to safety and operatin g instructions, prior to using.
O P E R A T I O N A L S A F E T Y c o n t i n u e d . . . Never allow t he cutting blade to contact such item s. Cut material higher at first, allowing rotary mower to clear hidden objects.
16 O P E R A T I O N A L S A F E T Y c o n t i n u e d . . . Pass rotary mower diagonally through sharp dips and avoid sharp drops to pre- vent “hanging up ” tractor and rotary mower . Practice will improve your skills in maneuv ering on rough terrain.
A T TA C H I N G T O T R A C T O R S T E P 1 A t t a c h t o t r a c t o r ' s c a t e g o r y 1 t h r e e p o i n t h i t c h a s d e s c r i b e d i n t h e Tr a c t o r ' s O p e r a t o r ’ s M a n u a l .
A T TA C H I N G T O T R A C T O R c o n t i n u e d . . . . S T E P 5 P l a c e a n d h o l d i n n e r P T O s h a f t s e c t i o n n e x t t o o u t e r s e c t i o n a n d c h e c k i f P T O s h a f t i s t o o l o n g .
19 S I Z I N G P T O S H A F T S T E P 1 Cutting the PT O shaft to length . N OTE: Be sure to cut equal lengths of ea ch PT O shaft section. Clamp end o f PT O shaft in a vice and cut off shield where marked. (Figu re 1-A & 1- B) S T E P 2 Using cut section of t he shield as a guide cut shaft of f the same amount.
20 O P E R A T I N G I N S T R U C T I O N S This mower w as designed to CUT P ASTURE GRASS AN D ROUGH AR EAS U P T O 1 " IN D IAMETER.. Use of y our ro tary mower t o cut any m aterial larger than 1" in diame- ter may damage the mower and v oid your warranty .
Note: For best results in heav ier cutting conditions adjust the deck s o the rear of the mower is appro ximately 2" higher than th e front. This method requires less horse- power and ground s peed s of approx imately 3 -5mph. If finer shredding results are de- sired, adjust the deck to level or slightly lower in the rear .
M A I N T E N A N C E 1). Periodically check and maintain proper gear oil level. 2). Every 8 hours, wheel fork (s), wheel hub (s), PT O shaft universal joints (2), and PT O telescoping su rface. (See Figures M-1 & M- 2) NOTE: Use on ly a grade T y pe II tube grease.
23 M A I N T E N A N C E S A F E T Y Good maintenanc e is your responsibility. Poor maintenance is an in v itation to tro uble. Follow good shop practices. Keep service area clean and dry Be sure electrical o utlets and tools are p roperly grounded Use adequate ligh t for the job at hand.
24 S A F E T Y S I G N L O C A T I O N S The types of safety signs an d locations on the equipment are show n in the illustration below . Good safe ty requires that y ou familiarize y ourself with the.
25 1 2.
26 3 4.
27 5 6 7.
28 MODEL NO. DESCRIPTION SN# XXXXXXXXXX 8 9.
29 NOTES:.
30 FLEX HITCH KUTTER.
31 Ref. No. Part Name Part Number Rotary Mower Size 4 Ft. 5 Ft. 6 Ft. 5 Ft. Stainless 1 T ire & Rim /w H ub 403001 403001 403001 403001 2 Wheel Fork Assembly 403019 403019 403019 403019 3 Wheel Hub Assembly 191 100 191 100 191 100 191 100 4 A-Frame Assembly 401024 401024 401024 401024 5 A-Frame Heigh t Adjust.
32 SHEAR PIN PT O SH A FT Ref. No. Part Name 147029 147242 147234 1 Roll Pin Kit (2pk), (1) 8 x 55mm, (1) 8 x 60mm 500131 5 00131 500131 2 Male Tube End Yoke 151045 1 51045 151045 3 Implement End Yoke.
33 S L I P C L U T C H P T O S H A F T Ref. No. Part Name 147134 1 Cross Kit 170020 2 Roll Pin 170120 3 Female Tube End Yoke 151070 4 Inner Tube 151092 5 Slip Clutch Assembly Page 34 6 Male Tub e End .
34 SLIP CLUTCH ASSEMBL Y Ref. No. Part Name 7” 8” 1 Clutch Spring with Compression Bolts (Pkg 8) 500140 500140 2 Flanged Yoke 19 6 006 196011 3 Sleeve 196005 196005 4 Clutch Plate 196008 196003 5 .
35 P T O S H A F T S C O V E R R E M O VAL ( P i c t u r e s a r e o n n e x t p a g e ) B O N D I O L I - ( B Y P Y ) 1). There are 3 white t abs around the cover as s how n in (A in FIG. 1). T ake a screwdriv er and press against the tabs one at a t im e with downward angular pressure toward the end o f sha ft mar ked (B i n FIG.
BONDIOLI COVER REMOV AL E U R O C A R D A N S E R I E S 4 C O V E R R E M O VAL L A M A G D A L E N A C O V E R R E M O VAL F I G U R E - 1 F I G U R E - 2 F I G U R E - 5 F I G U R E - 3 F I G U R E .
37 PTO SHAFTS COVER REMOV AL E U R O C A R D A N S E R I E S 5 1). There are 2 black tabs around the c o ver as shown in (B in FIG. 1). T ake a flat screwdriv er and pry under the tabs one at a time at point (B in FIG. 2) lifting tab over on top of (e -shaped lock).
40 HP GE A R BOX 38.
Ref. No. Part Name Gearbox 184000 Gearbox 184005 Gearbox 184010 1 Snap Ring 106138 106138 106138 2 Input Seal (NAK 35 x 54 x 10) 156010 156010 156010 3 Front Cap 129015 129015 129015 4 Front Cap Gaske.
1. Limited War ranty. King Kutter, I nc. ( “Ki ng Kutter”), P.O. Box 1200, Winfield, Alabama 35594, warran ts to the original retail pur- chaser (“Purcha ser”) tha t the product that is the subject o f this sale is free from de fects in material and w ork- manship at the time of sale.
An important point after buying a device King Kutter Part No 999993 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought King Kutter Part No 999993 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data King Kutter Part No 999993 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, King Kutter Part No 999993 you will learn all the available features of the product, as well as information on its operation. The information that you get King Kutter Part No 999993 will certainly help you make a decision on the purchase.
If you already are a holder of King Kutter Part No 999993, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime King Kutter Part No 999993.
However, one of the most important roles played by the user manual is to help in solving problems with King Kutter Part No 999993. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device King Kutter Part No 999993 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center