Instruction/ maintenance manual of the product 1030 Keiser
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Solenoid Valve Replacement for 1030/1031 Compressor INTRODUCTION KEISER CORPORATION has always taken pride in designing and engineering the highest quality equipment on the market. This means that you will receive years of low maintenance and minimal repairs from every one of our machines.
10-5508 Rev A Service Department (800) 888-7009 2 Solenoid Valve Replacement for 1030/1031 Compressor * WARNING: Unplug compressor before beginning. Before replacing valve, draw all of the air out of the compressor by pressing both the + and – buttons on the exercise equipment.
10-5508 Rev A Service Department (800) 888-7009 3 Step Two: Remove hoses After the screws have been removed, take the ½ inch open-ended wrench, and loosen the nut that connects the hose to the valve by turning it counter-clockwise, and remove the hose.
10-5508 Rev A Service Department (800) 888-7009 4 Next, remove the lid to the computer control system box by unscrewing the screw on either side. remove two screws on lid Then remove the rubber grommet by using the needle nose pliers to carefully pop it out of the hole.
10-5508 Rev A Service Department (800) 888-7009 5 1030 Circuit Board Diagrams Rev A, B, C Rev D - Current.
10-5508 Rev A Service Department (800) 888-7009 6 push on board, pull on wire Pull each of the four wires back out the hole one by one. Save the rubber grommet.
10-5508 Rev A Service Department (800) 888-7009 7 Step One: Adjust and mount new valve First, make sure that the valve is open. Try to turn the pet-cock on the valve counter- clockwise. If you cannot turn it further counter-clockwise, it is open. open valve counter-clockwise The new valve allows you to rotate its housing for easy mounting.
10-5508 Rev A Service Department (800) 888-7009 8 Next, remove the compression nut that connects the hose to the valve. Replace it with the original compression nut, attach the hose, and tighten the compression nut finger tight. Take the ½ inch wrench and rotate the nut ½ to ¾ turn.
10-5508 Rev A Service Department (800) 888-7009 9 Left side valve Right side valve Repeat the process under Step One to mount the second valve. Step Two: Install single to double adapter and electrical wires Take all four electrical wires and insert them, one by one, through the rubber grommet, and then through the hole.
10-5508 Rev A Service Department (800) 888-7009 10 Step Two: Install single to double adapter and electrical wires Take all four electrical wires and insert them, one by one, through the rubber grommet, and then through the hole. Pull all of the slack into the computer system control box.
10-5508 Rev A Service Department (800) 888-7009 11 Take the single to double adapter and turn it so that the two top prongs are pointing to the left hand side of the box. The bent portion with these two prongs should be over the fuse. Replace the connector with the single to double adapter in L1.
10-5508 Rev A Service Department (800) 888-7009 12 Step Three: Secure and tie wires and replace lid Make sure that all of the slack is inside the computer control system box. Use a zip tie to bind the wires and hoses on the outside of the box. Use the wire cutters to cut off the excess.
10-5508 Rev A Service Department (800) 888-7009 13 feel for air flow After the flow of air has stopped, wait thirty seconds. Slowly lower the air in the compressor to approximately 95 PSI and the compressor should start. Open the valve by turning the handle counter-clockwise to allow the air to reach the equipment.
10-5508 Rev A Service Department (800) 888-7009 14 2470 S. Cherry Ave. Fresno, CA 93706 1(800) 888-7009 Fax: (559 )256-8100 e-mail: info@keiser.com www.
An important point after buying a device Keiser 1030 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Keiser 1030 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Keiser 1030 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Keiser 1030 you will learn all the available features of the product, as well as information on its operation. The information that you get Keiser 1030 will certainly help you make a decision on the purchase.
If you already are a holder of Keiser 1030, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Keiser 1030.
However, one of the most important roles played by the user manual is to help in solving problems with Keiser 1030. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Keiser 1030 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center