Instruction/ maintenance manual of the product Gas Custom Pasta System Keating Of Chicago
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CUST OM P AST A ™ SYSTEM GAS SER VICE MANU AL KEEP THIS MANU AL FOR TRAINING NEW PERSONNEL 1-800-KEA TING www .keatingofchicago.com Gas Pasta 0107 9/07.
i This operating, installation, and service manual should be given to the user . The operator of the Pasta System should be familiar with the functions and operation of the cooker . This manual must be kept in a prominent, easily reachable location near the Pasta System.
T ABLE OF CONTENTS SECTION I INTRODUCTION General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 S tandard Features . . . . . . . . . . . . . . . . . . . . . . . . . .1 Model V ariations . . . . . . . . . . . . . . . . . . . . . .
I INTRODUCTION GENERAL Keating Pasta Gas Systems are designed to give maximum production efficiency , delivering high quality food products. The following design features are incorporated in Keating Pasta Gas Systems.
Y ou must maintain this appliance free and clear from combustibles. Y ou must maintain the following minimum clearances from combustible and noncombustible construction: Adequate clearance for servicing and proper operation must be maintained.
IF NOT INST ALLED, OPERA TED AND MAINT AINED IN ACCORDANCE WITH THE MANUF ACTURER’S INSTRUCTIONS, THIS PRODUCT COULD EXPOSE YOU TO SUBST ANCES IN FUEL OR IN FUEL COMBUSTION WHICH CAN CAUSE DEA TH OR SERIOUS ILLNESS AND WHICH ARE KNOWN T O THE ST A TE OF CALIFORNIA T O CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
4 Figure 2-1 RESTRAINING DEVICES On Pasta System inst allations with casters, casters and jam nuts must be completely tightened. Adequate means must also be provided to limit the movement of the appliance without depending on the connector , the quick-disconnect device or its associated piping to limit the appliance movement.
5 A 3 / 4 " IPS manual gas valve is shipped with each single Pasta System for field inst allation. Batteries have a factory installed manual gas valve for each Past a System.
6 Constructional changes to the area where the Pasta System is installed shall not af fect the air supply to the Pasta System. The installation, st art-up and changes required when changing from one gas type to another can be performed only by a certified professional.
2. Turn “On” main power On/Of f switch (located between the amber and green indicating lights). 3. Light the const ant pilot (located next to left burner as you face it).
1. T urn off Pasta System and open the door . Figure 3-3 Drain, drain valve and overflow tubing 2. Slowly turn handle. The drain valve will be completely open after 1 / 4 turn. CLEANING When cleaning and boiling out your Pasta System, use white vinegar and Keating Klenzer to keep your Pasta System in top condition.
B. How to program the “Keating” Electronic Timer The Keating Electronic T imer is programmable to four different timer ranges with two dif ferent alarm modes for each time range.
10 (at 1-800-KEA TING) before calling a local service company PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily , weekly , monthly and yearly intervals as necessary . Following preventive maintenance procedures will help keep your Pasta System working ef ficiently .
auto-fill system. The water level is controlled by two circuit boards and two sensors. The sensors are located in the tube on the right side of the overflow deck. The upper sensor controls the water level and the lower sensor controls the low water safety shut-off system.
12 PROBLEM PROBABLE CAUSE SOLUTION Constant pilot won’t light. a. Gas isn't turned on. b. Clogged constant pilot tubing. c. Constant pilot valve isn't turned on. a. T urn manual gas valve on. If using flexible connector with quick disconnect, make sure quick disconnect is completely engaged.
13 PROBLEM PROBABLE CAUSE SOLUTION Flames come out front. a. Burners misaligned. b. Exhaust problems. c. Radiants have slipped forward. d. Flue blockage. a. Adjust position of burners. b. Install deflector to block down draft. Install or adjust flue restrictors.
14 PROBLEM SOLUTIONS (Follow Sequentially) W ater always filling. a. Clean sensors thoroughly with brush and vinegar . b. Adjust the sensitivity of the B Board (for the top sensor) fully clockwise. c. If filling persists, ground out the top sensor (if filling stops, replace sensor – Part #010212).
15 REPLACEMENT OF A AND B BOARDS 1. Locate the wiring diagram. it will help later with connecting wires to the board. 2. Disconnect wires from the board. 3. Unscrew mounting screws. There are three of them per board. 4. Replace the board. 5. Reconnect the wires.
16 CUSTOM P AST A ™ SYSTEM CONTROL P ANEL WITH DIGIT AL TIMERS V SER VICE DIAGNOSIS The burners when on will produce clear blue flames directed at the inside walls of the heat transfer tubes.
17 ITEM DESCRIPTION QUANTITY P ART NUMBER 1 TOGGLE SWITCH - PILOT ON 1 004507 2 INDICA TING LIGHT , AMBER - PILOT ON 1 031624 3 TOGGLE SWITCH – MAIN ON-OFF 1 004501 4 INDICA TING LIGHT , GREEN - SEC.
18 GAS P AST A SYSTEM ASSEMBL Y I ITEM DESCRIPTION MODELS P ART# 14 18 20 24 1 GAS V AL VE, 120V ALL NA TURAL GAS 004269 1 1 1 1 LP 008123 1 1 1 1 2 RUNNER PILOT TUBE SEE BELOW 1 1 1 1 3 CONST ANT PILOT ASSEMBL Y ALL (1.
19 ITEM DESCRIPTION MODELS P ART# 14 18 20 24 22 RADIANT , 2 - FINS ALL 000041 3 4 4 5 23 BURNER 008264 2 2 2 3 BURNER CM 004088 2 24 SECONDAR Y BURNER ALL 004088 1 2 2 2 25 SECONDAR Y GAS SOLENOID AL.
20 P AST A SYSTEM WIRING DIAGRAM.
21 GAS P AST A SYSTEM WITH BASKET -LIFT WIRING DIAGRAM.
L IMITED W ARRANTY Keating Of Chicago, Inc. ("Keating”) warrants to the original purchaser . ("Customer"), all new Keating Fryers, Filter Systems, Griddles, Keep Krisp ® , Custom Pas.
KEA TI N G LI M ITE D W AR RANTY C AR D PLEASE COMPLETE AND MAIL A T ONCE–WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED COMP ANY : ________________________________________________________________.
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