Instruction/ maintenance manual of the product MULE 600 SERIES Kawasaki
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INST ALLA TION & OWNER’S MANUAL Rev. G p. 1 of 9 CAB INST ALLA TION INSTRUCTIONS KA W ASAKI MULE 600 SERIES HARD AND/OR SOFT SIDED CAB KIT (p/n KAF600-012) (Note: hard sided doors, sof t sided doors, and anti-draft p anel are sold sep arately but are incl uded in these instructions.
DESIGN CONCEPT Curtis cabs feature an assembly of p art s designed for your v ehicle which require adjustment and alignment of components to accommodate vehicl e variations and provide proper weather protection. For accurate install ati on, proper operation, and years of satisfaction, please read and understand the inst allation instructions.
Rev. G p. 3 of 9 1. INSTALL ANTI-DRAFT PANEL Note: this item is sol d separately from the cab kit and the door kits. 1.1 If a hard rear window will be installed, make sure the sheetmetal filler undern eath the expanded metal screen is reversed so t h e small bent lip faces forward as shown in Fi g.
Rev. G p. 4 of 9 remove this protective film before i n stallation rear roof mount shown in place Fig. 3.2 (view from front of vehicle) Fig. 4.1 (view from front driver’s side of vehicle) 90 degree m ounting flange on rear roof mount locknuts to be installed against this flange s u rface 3.
Rev. G p. 5 of 9 5. INSTALL LEFT SID E FRAME 5.1 Position the left side frame as shown in Fig. 5.1. Important: place the front of the side frame over the front of the cab bar system and piv o t the rear of the side frame into place so that the rear leg of the side frame installs behind the rea r roof mount w h ich was just installed i n step 4.
Rev. G p. 6 of 9 6. INSTALL WINDSHIELD SUPPORT 6.1 Position the windshield support und erneath the left side fram e as shown in Fig. 6.1. Install one (1) bolt through hole a nd into weldnut. Use a 3/4” long button head bolt. The five (5) rear holes will receive hardware once the roof i s installed in step 9 on the next page.
Fig. 9.1 (view from passenger’s side ) Rev. G p. 7 of 9 9. INSTALL ROOF Note: Use a Phillips head screw driver to punch a hole through the headlin er at eight (8) bolt hole locations. Punch holes fr om the inside out to av oid having the headliner pull away from its glue d surface.
Rev. G p. 8 of 9 Fig. 13.1 (view from passenger’s side ) (hard sided door shown) grease the pin hinges that are fastened to the side frames 13. INSTALL HARD SIDED DOORS OR SOFT SIDED DOORS Note: doors are sold sep a ra tely from the cab kit.
Kawasaki Motors Corp., U.S.A. Irvine, California 92718-2016 ACCESSORIES FRONT MOUNTS (TOWARDS INSIDE RADIU S BEND IS BES T) DERNEATH) (14" LONG STARTING AT FLOORBOARD) 9PR02 POP OUT WINDSHI EL D .
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