Instruction/ maintenance manual of the product OMG X23532 J0 John Deere
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OMGX235 32 J0 JOHN DEER E WORLD WIDE C O MMERCIAL & CONSUMER EQUI PMENT DIVIS ION GX235 32 J0 John Deere T ractors 100 Series OPERA T OR’S MANU AL North American V e r sion Lit ho in U .
Origina l Inst r uction All information , illustrations an d speci f ic at i o ns in this manual ar e base d on the la test information at the time o f publ icati on. The r ight is r eserved to make change s at any tim e without notice. COPY RIGHT© 2010 De ere & Co.
Product Identification - 2 PR ODUCT I DENTIFI CATION ___ __ ____ ___ ____ __ ____ __ ____ __ _____ __ ____ DEALER NAME: ___ __ ____ ___ ____ __ ____ __ ____ __ _____ __ ____ DEALER PHONE: ___ __ ____ .
Saf e t y Labels - 3 SAFE TY LABE LS Sa fety L abe ls S afet y L abe l Loc atio n MX 4649 0 Pictu re N ote: Use labe l numb er lis ted in table b e low to l oc a te com plete text of s afety label m essag e following this illustr atio n.
Saf e t y Labels - 4 SAFE TY LABE LS Und erstand ing Th e M achine Safety Label s Th e ma chin e safety labe ls s hown in thi s sect io n are p lace d in i mpo r t ant a rea s on you r mach in e to dr a w at tent ion to pote ntial s afety haz ards.
S afety - 5 SAFE TY • S hie ld e yes , e xplo si ve g ase s can ca us e bl in dness or in ju ry . • No sp arks , flam es, sm oking. • S ulf uric aci d can ca use b l indn es s or se v ere b urns. • F lush e yes imme diat ely wit h wate r . G et me dica l hel p f ast .
S afety - 6 SAFE TY • U se e x tr a car e whe n load ing o r unl oa ding the ma ch ine in to a t ra il er or tr uc k. • Always wear safety goggl es or s af ety gla s ses with side s hields when oper atin g mac hine.
S afety - 7 SAFE TY mac hine. • T rag ic a ccid ents wi th ch ildre n ca n oc cur if th e op erator is not a ler t t o th e pr esenc e o f chi ld ren , esp ecia ll y wh en a c hi ld ap pro aches a ma chin e fr om behi nd .
S afety - 8 SAFE TY • Kee p all nuts and bolts tig ht, es pec ially blad e atta chm ent bolts, to be s ure the eq uipme nt is in saf e wo rk ing co nd iti on. • Nev e r ta mper with saf e ty de vi ce s. Ch ec k th eir pro per o per ati on r egul arly .
As semb ly - 9 ASSEMBLY port abl e cont ai ner , rat her t han f rom a fuel dis pens er no zzl e. • Keep t he noz zle in cont a c t with the r im of t he fu e l tank o r con tainer open in g at a ll tim es u ntil the fuel ing i s co mple te. D o not use a noz zle lock- open devic e.
Assemb ly - 10 ASSEMBLY Check Machin e Safety System P erfor m sa f ety s y stem check to m ake sur e the electro nic sa f ety inte rlock ci rcuit is f unct ionin g prope rl y . P er f or m al l te sts. (S ee T estin g Safet y Syst e m in the O PERA T ING s ection.
Operating Controls - 11 OPERATI NG CONTR OLS Oper ating Cont rols Oper ator Station C ontrols (D100) MX 4648 1 A G F J C D B K I H E AB r a k e / C l u t c h P e d a l B Park B rake Lock Lever C T hro.
Operating Controls - 12 OPERATI NG CONTR OLS Operator Station Controls (D110, D1 20, D130 ) MX 4648 4 A G L C H B M K I J D E F AB r a k e P e d a l B P a rk Bra ke Lo c k Le v e r C Th rot tle/C hoke.
Operating Controls - 13 OPERATI NG CONTR OLS Operator Station Controls (D140, D1 50, D160 , D170) MX 4648 5 A H E L B M K D F G I C J AB r a k e P e d a l B Park Brake Lock Lever C Thr ot tle/ Ch ok e.
Operating - 14 OPER ATIN G Oper ating Daily Opera t ing Checkl ist ❏ T est sa f ety sys tems . ❏ Ch eck ti re pr essu re. ❏ C hec k fuel le v el . (See SER VI CE MISCE LLA NE OUS sect ion, Usin g Pr oper Fue l an d St abil iz er ) ❏ Che c k engi n e oil l e ve l.
Operating - 15 OPER ATIN G M1 7687 a Pi ctu re N ote: 10 7 cm (4 2 in.) mow er de ck sho wn 4. Plac e thr ee shor t 5 1 mm (2 in.) blo cks o f wood un der th e ed ges (A) of th e mower de ck. 5. Lower mower d eck t o t he 65 mm (2.5 in.) cut ting heig ht po siti on.
Operating - 16 OPER ATIN G MX 1656 1 c. A djus t mo wer dec k le vel , if neces sary , by tu rnin g rea r nu ts (E ) cloc k wise to r aise the si de of th e mow er deck , o r cou nter clo c kwi se to l owe r t he m owe r d eck . 6. Mea s ure m ower level (front-to-rea r).
Operating - 17 OPER ATIN G T esti ng Safety Systems The saf e ty syst ems i nsta lled on y our machi ne sho ul d be ch eck e d bef or e eac h mac hine use . B e sur e you hav e r ead th e mach ine op era t or ma nual and are co mp lete ly fa mili ar w ith t h e oper at ion of the mach ine bef ore pe rf o rmi ng t hes e sa f e ty s yste m ch ecks.
Operating - 18 OPER ATIN G 3. En gage at tachme nt eng agemen t s wi tch or l e ver to star t atta chmen t. 4. L oo k behi nd t he v e hicl e to be sur e th ere a re no b ystan der s.
Operating - 19 OPER ATIN G MX 4647 8 • I f engi ne is col d: Mo v e thr ott le/ chok e l e ve r (A ) up t o the cho ke po siti on . • If en gine is war m: M ov e th rottl e/choke lev er ( A) to th e ha lf-sp eed posi ti on. 7. T u rn key to star t positio n fo r no mor e tha n five se conds.
Operating - 20 OPER ATIN G 4. Mov e shift le ver (B) t o R (re verse) position (D). 5. R ele as e bra ke/ cl utc h peda l sl ow ly . Emerge ncy Sto pping Pu sh dow n b rake/c lut ch p edal . Using T ravel Controls o n Automatic T ransmis si on T r avel For ward MX 4648 4 • P ush dow n t he for w a rd tr av el peda l (A ).
Operating - 21 OPER ATIN G 2. L o wer mo w er de c k to de sire d cut tin g he ight posi tion . NO T E: Thro ttle lever sho uld be a t ful l thrott le positio n before engag ing mow er to av oid s tallin g eng ine. 3. Pu sh thr ottle l e ver up to th e full t hrottl e posi tion.
Operating - 22 OPER ATIN G MX 3839 7 2. Attac h qu ick- coup ler to gar den hos e. 3. A tta ch gar den hos e wi th qui ck -c oupl er t o wa sh port ( A) on the mowe r de ck. 4. T u rn o n w a ter . 5. Star t engi ne. 6. R un at full th rottle. 7. Enga ge m ower bl ades.
Operating - 23 OPER ATIN G 1. P ar k trai ler on a level s urface. 2. R ais e mo we r dec k, i f i ns tall ed, bef o re driv in g ma chin e onto tr ai ler . 3. Dri ve mach ine ont o he avy-d uty t r a iler. Positi on m ach ine o n trai ler so hood or eng ine c over w ill n ot rais e in win d whi le bein g tran spor t ed.
Operating - 24 OPER ATIN G Using Accessor i es MX 4647 9 Using the Power Port (If Eq uipped) An e lect ric po w er po r t (A) ca n be us ed f or acce ssori es.
Ser v ice Int e rvals - 25 SERVI CE INTE RV ALS cl ippi ngs, bu t cut q ualit y may decl in e. Servi ce Interv als Serv icing Y our Machi ne Pl ease u se t he f o llo wi ng ti meta b les t o per fo rm rou tin e ma inte nanc e on your mac hin e. Intervals After Firs t 8 H ours • Cha nge en gine oil.
Ser vice Engin e - 26 SERVICE ENGINE Lubri cati ng Pivot Poin ts 107 cm (42 i n.) Mowe r Deck : MX 2589 9 A - Bla de B rake Pivots B - Deck Id ler Pivot C - Spindl e Grease Fitt ing (2) • Lu br icat e the blade brake pivots (A) and deck idler pi vot (B ) wit h a gene ral all-p ur pos e sp ra y lub rica nt.
Ser vice Engin e - 27 SERVICE ENGINE MX 1656 6 Pictu re N ote: T win cylin de r engin e shown. 4. Remove dips ti ck (A) . Wip e w ith c lean clot h. 5. I ns tal l an d tig hte n di psti c k. 6. Remove di psti ck. 7. C hec k o il le v el on dip st ic k.
Ser vice Engin e - 28 SERVICE ENGINE MX 1656 7 Pictu re N ote: T win cylin de r engin e shown. 3. C lea n ai r in tak e sc ree n (A), cool in g fi ns and e xternal surf a ces wit h ra g, br ush , vacu um o r com pres sed air . 4. Lower hoo d. Checking and Cleaning Air Cleaner Elemen ts ( D100 and D1 10) 1.
Ser vice Engin e - 29 SERVICE ENGINE MX 1656 7 5. Loos en fou r kno bs ( A) an d r emove cover . M960 94 6. Do no t dr op a nythi ng in to t he c arbure tor air in ta ke (B) . If a nyt hing f all s int o th e car b u retor ai r inta ke it must be remove d.
Ser vice Engin e - 30 SERVICE ENGINE c. Ri nse precl eane r th orou ghly . Sq ueeze out e x cess wate r in a dr y c loth unti l pr ecle an er is comp l etel y dry . 7. Insp ect t he p aper fil ter el emen t ( E). I f the pape r fi lter e lem ent i s dam aged or dir ty , repl ace with new fi lter.
Ser vice Engin e - 31 SERVICE ENGINE MX 3958 9 2. Insp ect f ilter (A ) for d ir t and dam age, wash or r epl ace if req uir ed. a.R emov e cov er (B) an d rem o v e emis si on fi lter (A ) fro m und er rea r of fe nd erd eck . b . Wash fo a m filt er in a solu tion of war m wate r and liqu id dete rgent .
Ser vice T ransmiss i on - 32 S ERVI CE T RA NSM IS SION MX13 768b 6. Slide hos e cl amps (A) aw ay from fuel fil ter ( B) us ing a pli ers. 7. Di sconn ec t h ose s f rom fil ter , a nd r aise f u el l ine s vert ical ly to a v oi d f uel dr ai nage .
Ser vice Mo wer - 33 SE RVI CE MOWER a.R emov e spring lo cki ng p i n (B), pul l a nd hol d m ower e ngage ment driv e cabl e out, l ift up a nd re mov e from bra ck et (C). b. Remo v e cabl e sp ring (D) from idl er sh eave bracket ( E). MX 1656 8 5.
Ser vice Mo wer - 34 SE RVI CE MOWER MX 2590 5 Pi ctu re Note : 122 cm (48 in .) mowe r deck use d for ph oto pu rpos es. 8. Put m ower dr ive be lt on eng ine d rive sheave (G ).
Ser vice Mo wer - 35 SE RVI CE MOWER 7. Ti ghten sheaves to 47 N• m (35 lb-ft). 8. I ns tal l be lt sh ie lds . 9. Inst all mower de ck. 10. Adj ust mo we r bel t te ns ion an d sp indl e br ak es , if n ec essary . Replacing M ower Drive Belt (122 cm (48 in.
Ser vice Mo wer - 36 SE RVI CE MOWER MX 2590 9 4. Mea sure dist ance fro m s pind le bra ke bracke t (B) to nut ( C) on en d of bra ke rod. • B rac k et t o nu t dist a nce sh ould be: 2 - 3 mm (0.
Ser v ice Electrical - 37 SER VIC E ELECT RICAL MIF • Keep or igina l bev el ( A) wh en gr indi ng. • Bla de sho uld have 0.4 0 mm (1/6 4 in. ) cut tin g edge (B) or les s. • B alan ce bl ades b efore inst allin g. Balan cing Blades 1. Clean blade.
Ser v ice Electrical - 38 SER VIC E ELECT RICAL 3. Apply sp r ay lu br ican t to t er min al to hel p prevent corr osi on. 4. Slide re d cove r over posi tive b att ery ter min al. Cle aning Batter y and T er minals 1. Park m ac hine s a fely . (Se e Parking Saf ely in the SAFETY s e c t i o n .
Ser vice Miscellaneous - 39 S ERVI CE MISCE LLA NEO US MX 4648 0 3. Pull defecti ve f use ( A) o ut of socke t. 4. C heck m etal c l ip in fuse w indow and di scar d fuse if cl ip is b roken.
Ser vice Miscellaneous - 40 S ERVI CE MISCE LLA NEO US 1. Park m ac hine s a fely . (Se e Parking Saf ely in the SAFETY s e c t i o n .) 2. L et engi ne c oo l. MX 4648 9 3. Open hood . 4. D isco nnec t wi ring h arnes s (A) . 5. Appl y pres sure to “Joh n” on left s ide o f ho od and slo wly lo w er h ood.
Ser vice Miscellaneous - 41 S ERVI CE MISCE LLA NEO US MX 4076 2 2. S af e ly li ft an d su pport mach in e. Plac e sa fe l i fti ng de v ice un de r end of fro nt hang er bracke t at loca tio n (A), an d p lace jack s tand s or o ther st able supp o rts und er f rame on ea ch s ide at lo cati on ( B).
T roubleshooting - 42 T ROUB LESHOOTING MX 4076 1 2. S af e ly li ft an d supp ort mach in e. P lac e sa fe li fti ng de v ice un de r tr ans mis sion cent ere d unde r mach ine at loc atio n (A). Plac e jac k st ands or ot her s table s upp or ts on e ach si de (B) wher e mo unti ng bo lts f or fram e com e t hroug h.
T roubleshooting - 43 T ROUB LESHOOTING Electri cal T r acto r Mow er Engi ne Runs Unev enly Coo ling fi ns pl ugg ed. Loos e el ec tric al con ne ctio ns . Ch oke o r th rott le c able s ticki ng. Fuel li ne or fuel fil te r pl ugge d. St ale o r dir ty f uel .
Storage - 44 STORAGE St orag e St oring Sa fety Prep aring Machi n e f or S torage 1. R epai r an y wo rn or d amage d pa r t s. Repl ac e parts i f nec es sary . Tigh ten loos e ha rdw ar e. 2. R epai r scr atc he d or ch ippe d met al s urf ac es t o pr ev e nt ru st.
Specifications - 45 SPEC IF ICAT IONS c arb ure tor on gas eng ine or fu el in je ctor s on di es el eng ine . Engine : Eng ine sto ra ge pr ocedu re sh ou ld be use d whe n ve hicl e is not t o be use d for lo nger than 60 d ays. 1. Chang e en gine oil and f ilter whi le en gine is w arm .
Specifications - 46 SPEC IF ICAT IONS Cyl inders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sing le Oil F ilter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Y es Air F ilter .
Specifications - 47 SPEC IF ICAT IONS Weight : D130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1 3 kg ( 4 7 0 lb) Weight : D140 , D150, D 160 . . . . . . . . . . . . . . . . . . . . . . . 238 kg (525 lb) Weight : D170 . . . .
W arranty - 48 W ARRA NTY Wa r r a n t y Product W arran ty Pr oduc t w arr ant y is pr ov ide d as pa r t of Joh n De ere’ s su pport pro gr am f o r c usto mers who o pe rate and main tain th eir equi pm ent a s de scrib ed in this manu al.
W arranty - 49 W ARRA NTY • Exha ust ma nifol d. • Cata lyst mu ffl er . Mis cell aneo us It ems Us ed in Above S yste ms • V acu um, an d t empe rat ure sen sit ive v alv es and sw itc hes . • El ectr oni c co nt rol s. • Hos es, bel ts, co nnec tors an d asse mblie s.
In dex - 5 0 INDEX Inde x A Ac cess or ies, Us ing ........ ....... ........ ........ ....... ........ ........ ....... ........ ........ ... 26 Ai r C lean er E leme nts ( 20h p Br i ggs a nd St rat ton ), Che cking an d Cle ani ng 30 Ai r C lea ner El eme nts (L A125 ), Ch eck ing and Cl ea ning .
Getting Q uality Ser vice - 51 GETTING QUALI TY SERVICE Oi l L ev el, Ch eck E ngi ne .... ....... ........ ........ ....... ........ ....... ........ ........ ....... 11 Oil Leve l, C hec king Engi ne ... ........ ........ ....... ........ ........ .
Getting Q uality Ser vice - 52 GETTING QUALI TY SERVICE (P a r t num bers ar e sub jec t t o chan ge w itho ut no tic e . Pa rt Num ber s ma y be dif f er ent ou tsid e the U .
Ser vice Record - 53 SER V ICE RECOR D Servi ce Recor d Record Service Dates Oi l Chang e Oi l Fi lter C hang e (I f E qu i ppe d) Lubr icat e Mach ine Air Cleaner E leme nt Ch eck/ Cl e an Fue l Filt.
Ser vice Record - 54 SER V ICE RECOR D.
Ser vice Record - 55 SER V ICE RECOR D.
An important point after buying a device John Deere OMG X23532 J0 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought John Deere OMG X23532 J0 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data John Deere OMG X23532 J0 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, John Deere OMG X23532 J0 you will learn all the available features of the product, as well as information on its operation. The information that you get John Deere OMG X23532 J0 will certainly help you make a decision on the purchase.
If you already are a holder of John Deere OMG X23532 J0, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime John Deere OMG X23532 J0.
However, one of the most important roles played by the user manual is to help in solving problems with John Deere OMG X23532 J0. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device John Deere OMG X23532 J0 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
