Instruction/ maintenance manual of the product BZ100157 John Deere
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GreenStar Equipment for 7000 Series Forage Harvesters BZ13788, BZ100157 INSTALLATION INSTRUCTIONS GreenStar Equipment for 7000 Series Forage Harvesters (BZ13788, BZ100157) Z103757 13DEC06 (ENGLISCH) 7.
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Installation Instructions OUZXMAG,0002081 –19–03AUG05–1/1 Contents of Bundle BZ13788 ZX1037465 –UN–13SEP05 A—Z73362 Plate (1x) D—AZ59199 Job computer (1x) G—AZ101120 Wiring harness J.
Installation Instructions OUCC002,00021C8 –19–26SEP06–1/1 Contents of Bundle BZ100157 ZX1039590 A B D C E ZX1039590 –UN–06SEP06 A—Z102720 Support (1x) C—AZ102637 Cover Plate D—Z102760 .
Installation Instructions OUCC002,000233A –19–31JUL06–1/1 Contents of Bundle BZ100157—Continued ZX1039634 –UN–31JUL06 A—Z103667 Bracket (2x) B—Z103666 Template (1x) C—19M7865 Cap Scr.
Installation Instructions OUCC002,00021C9 –19–04AUG06–1/1 Parts to Order ZX1039591 B A C ZX1039591 –UN–12JUL06 A—BZ100165 NIR Sensor (1x) B—AZ101740 Wear Plate for C—Z101953 Wear Plate.
Installation Instructions OUCC002,0002373 –19–06SEP06–1/1 Mount and Dismount Safely With the Moisture Sensor ZX1039921 –UN–06SEP06 Hold handrail with one hand and carry the moisture sensor with the other. OUCC002,0002374 –19–06SEP06–1/1 Maintain Stability ZX1039668 ZX1039668 –UN–29AUG06 Keep work surfaces dry and clean.
Installation Instructions OUCC002,000233C –19–12OCT06–1/2 Modify High Arc Spout ZX1039636 –UN–12JUL06 ZX1039637 –UN–12JUL06 ZX1039638 –UN–12JUL06 ZX1039639 –UN–12JUL06 ZX1039640 .
Installation Instructions OUCC002,000233C –19–12OCT06–2/2 IMPORTANT: Grind weld at top of brackets Z103667 (F) so that weld surface is flush with the bracket surface.
Installation Instructions OUCC002,00021CE –19–12OCT06–1/1 Replace Spout Wear Plate ZX1039595 A B ZX1039595 –UN–10APR06 ZX1039594 C ZX1039594 –UN–10APR06 A—Wear plate—AZ101740—High .
Installation Instructions OUCC002,00021CD –19–18NOV06–1/4 Install NIR Sensor BZ100165 ZX1039596 –UN–10APR06 ZX1039597 –UN–10APR06 ZX1039598 –UN–26SEP06 A—NIR sensor—BZ100165 B—.
Installation Instructions OUCC002,00021CD –19–18NOV06–2/4 ZX1039599 –UN–10APR06 ZX1040034 –UN–18NOV06 A—Sensor assembly B—Support—AZ102820 C—Flange screws M8X25 D—Washers 8.4X24X2 E—Self-locking nuts F—Wave length standard G—Cover 6.
Installation Instructions OUCC002,00021CD –19–18NOV06–3/4 NOTE: Do not disconnect sensor (A) from machine wiring harness until sensor shuts down completely. Before disconnecting sensor turn forage harvester ignition off. Wait at least 30 seconds before disconnecting the sensor.
Installation Instructions OUCC002,00021CD –19–18NOV06–4/4 ZX1039600 F E F E A D C B ZX1039600 –UN–10APR06 A—Adapter glass C—Front point setting E—Flange screw F—Flange nut B—Wear plate D—Rear point setting 7. Place sensor into working position but do not latch it.
Installation Instructions OUZXMAG,0001BEF –19–13NOV03–1/3 Install Feed Roll Potentiometer AZ63280 ZX1034539 –UN–16NOV03 A—Feed roll spring B—Eye-bolt C—Plate Z72204 D—Holder AZ57754 Install Upper Plate Z72204 and Holder AZ57754 1. Remove right-hand feed roll spring (A) by loosening eye-bolt (B).
Installation Instructions OUZXMAG,0001BEF –19–13NOV03–2/3 ZX1034541 –UN–18NOV03 ZX1031222 –UN–02NOV02 A—Cutterhead frame B—75 mm (2.95 in.) C—34 mm (1.34 in.) D—Plate Z73362 E—Cap screws M8x40 F—15 mm (0.59 in.) Install Lower Plate Z73362 1.
Installation Instructions OUZXMAG,0001BEF –19–13NOV03–3/3 ZX1034542 –UN–16NOV03 A—Potentiometer AZ63280 B—Plate Z72204 C—Plate Z73362 D—Screws M12x35 E—Connector Install Feed Roll Potentiometer AZ63280 1.
Installation Instructions OUCC002,00021CA –19–18NOV06–1/8 Install Job Computer AZ59199 and Wiring Harness AZ101120 ZX1037466 –UN–13SEP05 ZX1037467 –UN–13SEP05 ZX1037468 –UN–13SEP05 Z.
Installation Instructions OUCC002,00021CA –19–18NOV06–2/8 X30 Connector AZ71569 Pin Connections Pin Number Wire Pin #1 .......................................... 584 Pin #2 .......................................... 586 Pin #3 ..................
Installation Instructions OUCC002,00021CA –19–18NOV06–4/8 ZX1037472 –UN–13SEP05 A—Inoculant dosing device B—NIR sensor connector C—Wiring harness AZ101120 D—Connection box connector 7.
Installation Instructions OUCC002,00021CA –19–18NOV06–5/8 IMPORTANT: Route wiring harness AZ101120 (C) alongside machine wiring harness and secure with tie bands. NOTE: Connector (A) shall be used for inoculant dosing device connection. Connector (B) shall be stored in a safe place if NIR sensor is not installed on spout.
Installation Instructions OUCC002,00021CA –19–18NOV06–8/8 ZX1037998 –UN–13SEP05 ZX1039592 –UN–10APR06 A—NIR sensor connector B—Spout motor C—Spout wiring harness D—NIR sensor—BZ100165 E—Latch (3 used) 11.
Installation Instructions OUZXMAG,00020A0 –19–13SEP05–1/1 Connecting Inoculant Dosing Device ZX1037996 –UN–13SEP05 A—Connector for inoculant dosing device To enable the dosing device syste.
Installation Instructions OUZXMAG,0001BF0 –19–16NOV03–1/1 Install Bracket PF80209 in Cab ZX1034544 –UN–16NOV03 ZX1034545 –UN–16NOV03 A—Bracket PF80209 B—Screws C—Cab roof trim D—Monitor wiring harness 1. Install monitor bracket PF80209 (A) on right-hand corner post as shown using corner post fixing screws (B).
Installation Instructions OUZXMAG,00020A1 –19–14SEP05–1/1 Attach GreenStar Decals ZX1031229 –UN–02NOV02 ZX1031230 –UN–02NOV02 A—Decal H204964 B—Decal N302284 C—Display • Attach decal H204964 (A) to left hand side of the harvester as indicated.
Installation Instructions OUZXMAG,0002083 –19–04AUG05–1/2 Load Software Load Display Software To load new software: 1. Install PC Card containing NEW software in card slot A of mapping processor. 2. Turn ignition key to RUN position. 3. Press “ INFO ” key to enter INFO mode.
Installation Instructions OUZXMAG,0002083 –19–04AUG05–2/2 3. Press “ INFO ” key to enter INFO mode. 4. Press key B in “INFO” to select “ Keycard ”. 5. Press key A to select “ Devices on CAN Bus ”. Actual Version Display Software and Version Harvest Mon are then displayed.
Installation Instructions OUZXMAG,0001BF6 –19–18NOV03–1/2 Check Yield Monitoring Functionality Calibrate Mass-Flow Sensor 1. Turn ignition key to RUN position. 2. Press “ SETUP ” key to enter SETUP mode. 3. Press key C in “SETUP” to select “ GreenStar Display ”.
Installation Instructions OUZXMAG,0001BF6 –19–18NOV03–2/2 6. Press key C to select “ SPFH Network ” and check communication between SPFH and Harvest Monitor. 7. Press RUN key. OUZXMAG,0002084 –19–04AUG05–1/1 Check Inoculant Dosing Functionality ZX1035268 –UN–26JUL04 1.
Installation Instructions OUCC002,00021CF –19–18JUL06–1/1 Use of Cover Plate AZ102637 ZX1039593 –UN–10APR06 A—Cover Plate—AZ102637 In case the spout is operated without the NIR sensor it is necessary to install cover plate AZ102637 (A) to close opening in wear plate AZ101740 or Z101953.
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However, one of the most important roles played by the user manual is to help in solving problems with John Deere BZ100157. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device John Deere BZ100157 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
