Instruction/ maintenance manual of the product 544K John Deere
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K LOADERS 95 –1 47 K W (1 28 –1 98 N ET H P) UTILIT Y LOADERS 444K | 524K | 544K | 624 K Vertis QCA 1300 19th Street, Suite 200 East Moline, IL 61244 Cyan Magenta Ye l l o w Black DKAKULDR Page 1.
PAG E S 2–3 Think. Again. Think. Again. Think. Again. Innov ative Qua d-C ool ™ system. Highly reliable solid-sta te electr ical sys tem and sealed- switch module .
PowerT ech ™ EP A Tier 3/EU Stage IIIA diesels pack impressive torque reserves that top out a t a whopping 55 percent in the 624K. For power without compromise in all conditions. K-Series Loaders ride on a wide stance that provides additional lateral stability for handling heavy loads and working on rough terrain.
2 3 4 Available premium heated air-ride armchair seat adjusts multiple ways for extra comfort and cushioning. Spacious cab with a cooler compartment and beverage holder provides plenty of room to stow your stuff. Convenient 12-volt port powers cell phones and other electronic devices.
PAG E S 4–5 What opera tor wouldn’t be more productive in the high-back air -ride sea t of a K-Series Loader? Upfront, an enhanced multifunction monitor displays operating, diagnostic, and maintenance info on a color LCD screen with easy-on-the- eyes c larity .
PAG E S 6– 7 If you ’ve g ot maximu m productivity in mi nd, the K -Series Loa ders sho ul d be at the top of you r l ist. But it’ s not just th ei r big to rque reserves that mak e them such i mpressiv e per formers. Singl e-lever joystick or t wo -lev er fin gertip controls pro vid e smooth , near -ef for t- less c ontrol .
SmartShift ensures that gear changes are smooth as silk, regardless of whether the bucket is empty or fully loaded. Engine/hydraulic match maintains good boom and bucket power into and out of the pile.
Powerllel’ s unique design separates the bell crank from the cross tube, attaching instead to the loader frame via a Y -shape link. This “free-floating” bell-crank design allows load forces to work with, not against, the boom. For powerful breakout in tough digging.
PAG E S 8–9 Pow erl lel l oade rs del iv er both pow erf ul d iggi ng forces and p aral lel l if t. Thei r inn ova tive d e s i g n a l l o w s l o a d f o r c e s t o w o r k w i t h , n o t aga in st, the boom . For big b reak out force , even in dif ficul t digging.
K-Series Loaders come equipped with plenty of production-boosting features to help you handle almost anything you thro w their way . But if yours isn’t just any a pplication, we’ve got you covered with a wide variety of factory- or dealer-installed options.
Corrosion package shields electrical components and connections to help prevent corrosive materials from short-circuiting productivity . Full-tire front and rear fenders and flaps help keep the machine free of mud and debris. Powered cab pre-cleaner is a smart addition in high airborne-debris environments.
2 3 4 1 Four steel plates support the loader tower , extending pin life and protecting the boom-cylinder hoses. Sealed-switch module keeps out dust, moisture, and debris, and virtually never wears out. Proven marine-grade touchpad eliminates rocker switches and nearly 100 wires, and unsealed connections provide even longer life.
It’ s all abo ut upti me . S o we ga ve the K -Series p l e n t y o f r e s o u r c e s t o h e l p t h e m s u c c e e d . A l l four loader s come equipped with traditional John Deer e dur abilit y feat ures. Such as heav y- d u t y w e t - s l e e v e d i e s e l s , Q u a d - C o o l , a n d s o l i d - st ate el ectrical systems.
Greasing is less messy , with centralized lube banks providing easy access to difficult- to-reach zerks. Conveniently located periodic lube and maintenance chart ensures that nothing gets overlooked. Inboard planetary final drives and self- adjusting wet-disc brakes on 524K– 624K are virtually maintenance-free.
t he s help e r an ned t y . Auto o ff the nded 1 4 5 3 6 4. Color -coded fluid-sample and dia gnostic test ports help speed preventative maintenance and troubleshooting.
P AGES 16–17 Specifications Specifications Specifications Engine 444K Z-BAR / HIGH-LIFT / POWERLLEL TM Manufacturer and Model . . . . . . . . . . . . . . . . . . . . . . . John Deere PowerT ech TM E 4045H Non-Road Emissions Standard . . . . . . . . .
Refill Capacities (U.S.) 444K Z-BAR / HIGH-LIFT / POWERLLEL Fuel T ank (with ground-level fueling) . . . . . . . . . . . . . . 242 L (64 gal.) Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 L (20 qt.) Engine Oil with Vertical Spin-On Filter .
Dimensions with Quick-Coupler and Hook-On Bucket 444K Z-BAR / HIGH-LIFT / POWERLLEL Z-Bar High-Lift P owerllel A Dump Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . ▲ (see page 19) ▲ (see pa ge 20) ▲ (see page 20) B Dump Reach . .
444K Z-Bar with Pin-On-T ype Bucket General-Purpose Bucket T ype/Size with Bolt-On Edge Capacity , Heaped . . . . . . . . . . . . . . . . . . . . . . . . . 1.9 m 3 (2.5 cu. yd.) Capacity , Struck . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6 m 3 (2.
P AGES 20–21 444K High-Lift with Quick-Coupler and Hook-On-T ype Bucket Bucket T ype/Size General-Purpose with Bolt-On Edge Capacity , Heaped . . . . . . . . . . . . . . . . . . . . . . . . . 1.9 m 3 (2.5 cu. yd.) 1.5 m 3 (2.0 cu. yd.) Capacity , Struck .
Bucket Selection Guides* 444K Z-BAR LOADER WITH PIN-ON BUCKET 444K HIGH-LIFT LOADER WITH PIN-ON BUCKET 444K POWERLLEL LOADER WITH QUICK-COUPLER AND HOOK-ON BUCKET d tires, io n 5. d tires, io n 5. .) 8 in.) 9 43 lb.) 3 14 lb.) 3 45 lb.) d tires, io n 5.
P AGES 22–23 Specifications Specifications Specifications Engine 524K Z-BAR / HIGH-LIFT Manufacturer and Model . . . . . . . . . . . . . . . . . . . . . . . John Deere PowerT ech TM E 6068H Non-Road Emissions Standard . . . . . . . . . . . . . . . .
Refill Capacities (U.S.) 524K Z-BAR / HIGH-LIFT Fuel T ank (with ground-level fueling) . . . . . . . . . . . . . . 325 L (86 gal.) Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 L (24 qt.) Engine Oil with Vertical Spin-On Filter .
Dimensions with Quick-Coupler and Hook-On Bucket 524K Z-BAR / HIGH-LIFT Z-Bar High-Lift A Dump Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . ▲ (see page 25) ▲ (see pa ge 26) B Dump Reach . . . . . . . . . . . . . . . . . . . . . . .
524K Z-Bar with Pin-On-T ype Bucket General-Purpose Bucket T ype/Size with Bolt-On Edge Capacity , Heaped . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 m 3 (2.75 cu. yd.) Capacity , Struck . . . . . . . . . . . . . . . . . . . . . . . . . . 1.
P AGES 26–27 524K High-Lift with Quick-Coupler and Hook-On-T ype Bucket Bucket T ype/Size General-Purpose with Bolt-On Edge Capacity , Heaped . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 m 3 (2.75 cu. yd.) 1.9 m 3 (2.5 cu. yd.) Capacity , Struck .
Bucket Selection Guides* 524K Z-BAR LOADER WITH PIN-ON BUCKET 524K HIGH-LIFT LOADER WITH PIN-ON BUCKET d tires, io n 5. d tires, io n 5. mper/ lb./cu. yd. kg/m 3 BUCKET SIZE m 3 (cu. yd. ) 0.8 (1.0) 4.6 (6.0) 4.2 (5.5) 3.8 (5.0) 3.4 (4.5) 3.0 (4.0) 2.
P AGES 28–29 Specifications Specifications Specifications Engine 544K Z-BAR / HIGH-LIFT / POWERLLEL TM Manufacturer and Model . . . . . . . . . . . . . . . . . . . . . . . John Deere PowerT ech TM E 6068H Non-Road Emissions Standard . . . . . . . . .
Refill Capacities (U.S.) 544K Z-BAR / HIGH-LIFT / POWERLLEL Fuel T ank (with ground-level fueling) . . . . . . . . . . . . . . 325 L (86 gal.) Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 L (24 qt.) Engine Oil with Vertical Spin-On Filter .
Dimensions with Quick-Coupler and Hook-On Bucket 544K Z-BAR / HIGH-LIFT / POWERLLEL Z-Bar High-Lift P owerllel A Dump Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . ▲ (see page 31) ▲ (see pa ge 32) ▲ (see page 32) B Dump Reach . .
544K Z-Bar with Pin-On-T ype Bucket General-Purpose with Bolt-On Edge Bucket T ype/Size Narrow Wide Capacity , Heaped . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 m 3 (3.0 cu. yd.) 2.3 m 3 (3.0 cu. yd.) Capacity , Struck . . . . . . . . . . .
P AGES 32–33 544K High-Lift with Quick-Coupler and Hook-On-T ype Bucket Bucket T ype/Size General-Purpose with Bolt-On Edge Capacity , Heaped . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 m 3 (3.0 cu. yd.) 1.9 m 3 (2.5 cu. yd.) Capacity , Struck .
d tires, io n 5. d tires, io n 5. .) 2 in.) 8 97 lb.) 8 51 lb.) 9 49 lb.) d tires, io n 5. ast Bucket Selection Guides* 544K Z-BAR LOADER WITH PIN-ON BUCKET 544K HIGH-LIFT LOADER WITH PIN-ON BUCKET 544K POWERLLEL LOADER WITH QUICK-COUPLER AND HOOK-ON BUCKET lb.
P AGES 34–35 Specifications Specifications Specifications Engine 624K Z-BAR / HIGH-LIFT / POWERLLEL TM / TOOL CARRIER Manufacturer and Model . . . . . . . . . . . . . . . . . . . . . . . John Deere PowerT ech TM Plus 6068H John Deere PowerT ech 6068H Non-Road Emissions Standard .
Refill Capacities (U.S.) 624K Z-BAR / HIGH-LIFT / POWERLLEL / TOOL CARRIER Fuel T ank (with ground-level fueling) . . . . . . . . . . . . . . 352 L (93 gal.) Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 L (29 qt.) Engine Oil with Vertical Spin-On Filter .
Dimensions with Quick-Coupler and Hook-On Bucket 624K Z-BAR / HIGH-LIFT / POWERLLEL Z-Bar High-Lift P owerllel A Dump Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . ▲ (see page 37) ▲ (see pa ge 38) ▲ (see page 38) B Dump Reach . .
624K Z-Bar with Pin-On-T ype Bucket General-Purpose Bucket T ype/Size with Bolt-On Edge Capacity , Heaped . . . . . . . . . . . . . . . . . . . . . . . . . 2.7 m 3 (3.5 cu. yd.) Capacity , Struck . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 m 3 (3.
P AGES 38–39 624K High-Lift with Quick-Coupler and Hook-On-T ype Bucket General-Purpose Bucket T ype/Size with Bolt-On Edge Capacity , Heaped . . . . . . . . . . . . . . . . . . . . . . . . . 2.7 m 3 (3.5 cu. yd.) Capacity , Struck . . . . . . . . .
Bucket Selection Guides* 624K Z-BAR LOADER WITH PIN-ON BUCKET 624K HIGH-LIFT LOADER WITH PIN-ON BUCKET 624K POWERLLEL LOADER WITH QUICK-COUPLER AND HOOK-ON BUCKET lb./cu. yd. kg/m 3 BUCKET SIZE m 3 (cu. yd. ) 0.8 (1.0) 4.6 (6.0) 4.2 (5.5) 3.8 (5.0) 3.
d tires, io n 5. d tires, io n 5. .) 3 in.) 7 21 lb.) 06 lb.) 6 22 lb.) d tires, io n 5. ast Dimensions with Standard Configuration 624K TOOL CARRIER 2.7-m 3 (3.5 cu. yd.) pin-on bucket A Height to T op of Cab and Canopy . . . . . . . . . . . . . . 3.
Specifications with Quick-Coupler and Hook-On Construction Fork 624K TOOL C ARRIER ▲ Tine Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.22 m (48 in.) 1.52 m (60 in.) Fork Frame . . . . . . . . . . . . . . . . . . . . . . .
Net engine power is with standard equipment including air cleaner , exhaust system, alternator , and cooling fan at test conditions per ISO9249. No derating is required up to 3050-m (10,000 ft.) altitude for the 444K, 524K, 544K, and 624K. Specifications and design subject to change without notice.
An important point after buying a device John Deere 544K (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought John Deere 544K yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data John Deere 544K - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, John Deere 544K you will learn all the available features of the product, as well as information on its operation. The information that you get John Deere 544K will certainly help you make a decision on the purchase.
If you already are a holder of John Deere 544K, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime John Deere 544K.
However, one of the most important roles played by the user manual is to help in solving problems with John Deere 544K. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device John Deere 544K along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
