Instruction/ maintenance manual of the product M-628900 Jet Tools
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Operating Instructions and Parts Manual Drum Sander Model: 10-20 PLUS WMH Tool Group 2420 Vantage Drive Elgin, Illinois 60123 Part No.: M-628 900 Phone: 800-274-6848 Revision: B 11/03 www.
2 This manual has been prepared for the owne r and operators of a Performax 10-20 Drum Sander. Its purpose, aside from machine ope ration, is to promot e safety usin g accepted operating and maintenance procedures.
3 Table of Contents Warranty & Service ............................................................................................................. ....................... 2 More Info rmation ......................................................
4 1. Read and understand the entire o wners manual before attempting assembly or operation. 2. Read and understand the warnings posted on the machi ne and in this manual. Failure to comply with all of these warnings may cause serious injury. 3. Replace the warning labels if they become obscu red or removed.
5 29. Stand to one side of the conveyor and make su re no on e else is standing in line with the conveyor while feeding into the machine. The drum sander ope rates at high speed and shoul d a part slip, it will exit the machine at a high rate of speed an d may result in injuries to anyone standing directly in front of the infeed.
6 Introduction This manual is provided by Performax covering the safe ope ration and mainten ance procedures for a Mod el 10-20 Plus Drum Sander. Th is manual contains instru ctions on installation, safety precautions, general operating procedures, maintenan ce instructions a nd parts breakdown.
7 Grounding Instructions This tool must be grounded while in use to protect the op erator from electri c shock. In the event of a malfunction o r breakdown, grounding prov ides a path of least resistance for el ectric current to reduce the risk of electric shock.
8 Contents of the Shipping Carton 1. Sander Assembly 1. Handwheel with Handle 1. TUF Tool 1. Abrasive Strip (wrapped on the drum) 1. Conveyor Belt (attached to the base) 1. Owner's Manual 1. Warranty Card 1. Hardware Bag (for attaching the Sander to the Optional Open Stand) — containing: 4.
9 On/Off Switch Before powering up the unit, make sure all of the tools used to assemble and adj ust the unit are removed and accounted for. Make sure your hands, loose clothing and any other items that may get caught are safely away from the unit. The On/Off Switch (Figure 2, Item A) is loca ted on the front of the sande r.
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11 Conveyor Belt Tracking Belt tracking adjustment may be n ecessary during the break-in period and normal operation to compensate for belt stretching. Abrasive belt tension mu st be properly adjusted before adjusting the tracking. Adj ust the belt tracking while the conveyor belt is running at its fastest speed.
12 Checking Drum Alignment The sanding drum comes preset from the factory. If a problem with the drum alignment occurs, follow the instructions listed below. 1. Lift the knob (Figure 6, Item A) to ope n the dust cover and remove the abrasive strip. If you are unsure how to do this, see the “Wrapping Abra sive Strips” section i n this manual.
13 Wrapping Abrasive Strips Note: When using Performax “Ready to Wrap ” and “Ready to Cut” abrasives, not all of the steps below are necessary. You can use th e original abrasive belt that came with th e sander as a template for cutting your own strips.
14 Using the TUF Tool TM The Tuf Tool (Figure 13) can also be used to hold the take-up fastener in place while you feed the sandpaper through the slot. 1. Clip the sandpaper into the outbo ard fastener. Wrap the drum, being caref ul not to overlap the windings.
15 Connecting Sander to a Dust Collector Dust collection is necessary for all drum sanders. The Performax 10-20 is equipped with a 4” dust collection port in the back of the dust cover, and is designed to be used with a standard dust collector a s shown in Figure 17.
16 Abrasives The abrasive material you choose will have a substantial effect on the performance of your sander. Variations in paper type, weight, coating and durability all contribute to achie ving your desired finish.
17 Performax 10-20 Abrasives “Ready-to-Wrap” 24-220 Grit contain s six pre- cut wraps. Ready-to-Wr ap 60-1024 ............ 24 Grit 60-1120 ............ 120 Grit 60-1036 ............ 36 Grit 60-1150 ............ 150 Grit 60-1060 ............ 60 Grit 60-1180 .
18 Conveyor Belt Replacement To replace the conveyor belt: 1. Disconnect the machine from the powe r source. 2. Raise the drum to its highest position using the handwheel (Figure 19, Item A). 3. Remove the belt tension by loosening both take-up nuts (Figure 19, Item B).
19 Troubleshooting Guide Problem Possible Cause Solution Conveyor belt does not move. Shaft coupler is not attached. Attach the shaft coupler. Conveyor rollers run intermittently. Shaft coupling is loose. Align the shaft flats of the gear motor and the drive roller and tighten the shaft-couplin g setscrews.
20 Exploded View – 10-20 PLUS Sander.
21 Parts List for the 10-20 PLUS Sander Item No. Part No. Description Size Qty 1 1020-101 Handwheel, Height Adjustment 1 2 1020-102 Socket Head Button Screw 5/16-18UNCx3/4 2 3 TS-0680031 Flat Washer 5.
22 Parts List for the 10-20 PLUS Sander Item No. Part No. Description Size Qty 53 10-4010-04 Set Screw #10-32 UNFx1/4 1 54 1020-154 Guide Plate 1 55 10-4010-08 Socket Head Cap Screw #10-32UNFx1/2 4 56.
23 Wiring Diagram.
24 WMH Tool Group 2420 Vantage Drive Elgin, Illinois 60123 Phone: 800-274-6848 www.wmhtoolgroup.co m..
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If you have not bought Jet Tools M-628900 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Jet Tools M-628900 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Jet Tools M-628900 you will learn all the available features of the product, as well as information on its operation. The information that you get Jet Tools M-628900 will certainly help you make a decision on the purchase.
If you already are a holder of Jet Tools M-628900, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Jet Tools M-628900.
However, one of the most important roles played by the user manual is to help in solving problems with Jet Tools M-628900. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Jet Tools M-628900 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center