Instruction/ maintenance manual of the product CS-275 Jet Tools
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Opera ting Instructions and Parts M anual Manual Cold Sa ws Models CS -275, CS-3 15 model CS -315 shown WA LTER M EIER (Ma nufac t urin g), I nc. 427 New Sanf or d Road LaVergne, Tennessee 37086 Part No . M-414226 Ph.: 800-274-6848 Revi si on C 12 /2013 www.
2 1.0 Warra nty and Service JET, W ilton and Power matic war rants e very product the y se ll again st manufacture rs’ defe cts. I f one of our tools needs se rv ice or repair, p l ease contact Te c.
3 2.0 Table of cont ents S e c t i o n P a g e 1.0 Warranty and Service ............................................................................................................................... ...... 2 2.0 Table of contents ................
4 3.0 Saf ety w ar nings 1. Read and understand the entire own er’ s manu al bef ore attemptin g assembly or operation. 2. Read and understand the warnings posted o n the machin e and in this manual. Fai lu re to comply with all of thes e warnin g s may caus e ser io u s inj ur y.
5 25. Do not make a cut wh ich ex c eeds the capacities of the cold saw as shown in the speci f i cat i ons section of thi s manual. 26. Use recommended access orie s ; im proper ac ce ssor ie s m a y be haz ar do us. 27. Main ta in tools wi th care. Keep blade s sharp and clean for the bes t a nd safest perform ance.
6 5.0 Cold sa w features Figure 1 Miter c utting he a d The miter cutting head is the unit th at perform s the cut, and is pivoted dow n ward m anu a lly b y means of th e operat ing lever. The head is mounted to a cast iron base, an d co nsi sts of a blade support unit wi th gu ard , t ran s mis si on u ni t, an d mo tor .
7 6.0 Specifications M ode l nu mbe rs ......................................................................... CS-275 ..................................................... C S-275-1 Sto ck nu mbe rs ..................................................
8 7.0 Unpacking Op en sh i ppin g con tai n er , an d an y se con da ry boxes. Check for shipp in g damage; report any damage imm edi ately to your distributor a n d shippin g agent. Do n ot d iscard any shi ppi n g material until the Cold Saw is assembled and running properly.
9 8.1 Opera ting lever Refer to Figure 3. 1. Remove th e hex nut an d screw from the h ole at the f ron t of the saw head (F i g u re 4). Th e s e faste n ers will n ot be use d ag ain unl ess th e mac h i n e needs to be t rans ported in the fut ure.
10 Figure 6 8.6 L e ngth s top Refer to Figure 7. 1. Screw the l ower rod into the threaded hole i n the base. Orient the rod so that the graduated scal e i s visi ble, a n d ti g h te n the hex nu t with a 19mm w ren c h to s ec u re. 2. Cal ibrate the l ength stop: Lower the bl ade, and l oos en th e kn obs on th e r od h o l der .
11 4. Switch th e lead s in t h e coolant pump j u n ct i on box, accordi n g to t he diagram in Fig u re 9. (A diagram is also incl u ded o n the cool ant pump.) Figure 9 5. The saw is now ready f or 230V operation . 9.4 Groun d in g instru ctio n s This machi n e m u st be gro un ded.
12 10.4 Bla de repla cemen t Disconnect machine from the power source befor e changing saw blades. Failu re to comply may r esu lt i n serio u s i n jury ! To change the saw blade ( Figure 12) : 1. Dis connect machin e from pow er. 2. Clamp a piece of wood in t h e v i se, a n d lower th e blade upon it to prevent rotation.
13 7. Pu ll the operati n g lever to bring dow n the blade into t h e work p iec e. You will manually control the speed of th e dow ns troke. 8. W hen th e cut is complete, releas e t he trigger and raise th e head. The spring will help ret u rn the h ead to u pward posi tio n.
14 14.2 De termini ng p rop er t oot h pi tc h Proper tooth pitch depends o n : a) t he si z e of t he secti on; b) t he har dness of t he m ateri al; c) w all thickne ss . S olid sec tio n s ca ll f or blades with a coarse tooth p i tch, while small cr os s- sec tio ns r eq uir e blades with fin er teeth.
15 14.7 Teeth shape “ C” TYPE SHARPENING (HZ) Coarse toothi n g w i t h roughing toot h raked on both sides and non-raked f inishin g toot h . T h e roug hin g tooth is about 0.3 mm h igh e r. Coarse toothing with roughi n g tooth and finishi n g tooth .
16 15.0 Troub lesho oting 15.1 Bla de and cutt ing problem s Pr oble m P roba b le Ca use Sol uti on Teeth break i ng Coolant flow proble m Ensure pr ope r coolant flow ; hose s unclogged; noz z les po i nt ed c or r ec tl y , et c. Ma k e su r e c o ol a nt t y p e i s sui tab le fo r the mach ine .
17 15.2 Mach in e fault an d oper ating problem s Pr oble m P roba b le Ca use Sol uti on Gre e n pi lo t la mp n o t lit whe n ON b utton pre sse d No inco m i ng powe r Che ck conne ctions a t machine and powe r sou r ce. Lamp f use or bu lb is ou t Re pl ace fuse/bu lb.
18 16.1.1 CS-2 75 Cold Saw (M achin e A ssembly) – Exploded V iew.
19 16.1.2 CS-2 75 Cold Saw (M achin e Assembly ) – Parts List Ind ex No. Part No . Descrip t ion Siz e Qty 1 ................ CS275-1 .................... Lock Handl e ............................................................. .... ..............
20 Ind ex No. Part No . Descrip t ion Siz e Qty 60 .............. BB-6205ZZ ................ Ball Beari n g ............................................................. 6205ZZ. ......................... 2 61 .............. CS275-61 ..................
21 Ind ex No. Part No . Descrip t ion Siz e Qty 112 ............ TS-0680031 .............. Fl at W ash er ............................................................. 5/16” .... .......................... 2 113 ............ TS-1504031 .............
22 16.2.1 CS-3 15 Cold Saw (M achin e A ssembly) – Exploded V iew.
23 16.2.2 CS-3 15 Cold Saw (M achin e Assembly ) – Parts List Ind ex No. Part No . Descrip t ion Siz e Qty 1 ................ CS275-1 .................... Lock Handl e ............................................................. .... ..............
24 Ind ex No. Part No . Descrip t ion Siz e Qty 61 .............. CS275-61 .................. Ru bber Gas ket ......................................................... ......... ............................. 1 62 .............. TS-1490031 ............
25 Ind ex No. Part No . Descrip t ion Siz e Qty 118 ............ TS-1504031 .............. Socket Head Cap Screw .......................................... M8x 16 .............. ............. 2 119 ............ CS275-119 ................ O i l Sea l .
26 16.3.1 CS-2 75 and CS-31 5 Col d Saws (St and A ssembly) – E xploded View 16.3.2 CS-2 75 and CS-31 5 Col d Saws (St and A ssembly) – P arts List Ind ex No. Part No . Descrip t ion Siz e Qty 201 ............ CS275-201 ................ Stan d ...
27 17.0 Electri cal connections 17.1 Mode ls CS-275 and CS-315 (3 Ph ase) 3-Ph ase Only.
28 17.2 Mode l CS-275 (1 Phase) Sin gle Phase, 115/230V.
29 17.3 Mode l CS-315 (1 Phase) Sin gle Phase, 230V.
30 Thi s page intenti ona l l y lef t bl ank..
31 Thi s page intenti ona l l y lef t bl ank..
32 WA LT E R ME IER (M a nufac t urin g) Inc . 427 New Sanf or d Road LaVergne, T N 37086 Phone : 800-274-6848 ww w .j ettools .co m.
An important point after buying a device Jet Tools CS-275 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Jet Tools CS-275 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Jet Tools CS-275 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Jet Tools CS-275 you will learn all the available features of the product, as well as information on its operation. The information that you get Jet Tools CS-275 will certainly help you make a decision on the purchase.
If you already are a holder of Jet Tools CS-275, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Jet Tools CS-275.
However, one of the most important roles played by the user manual is to help in solving problems with Jet Tools CS-275. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Jet Tools CS-275 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
