Instruction/ maintenance manual of the product Top End XLTTM Invacare
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Owner’s Operator and Maintenance Manual DEALER: This manual MUST be given to the user of the handcycle. USER: BEFORE using this handcycle, read this manual and save for future reference. For more information regarding Invacare products, parts, and services, please visit www.
Recumbent Handcycle Series 2 Part No 1114850 WARNING DO NOT USE THIS PRODUCT OR ANY AVAILABLE OPTIONAL EQUIPMENT WITHOUT FIRST COMPLETELY READING AND UNDERSTANDING THESE IN STRUCTIONS AND ANY ADDITIONAL INSTRUCTIONAL MA TERIAL SUCH AS OWNER’S MANUALS, SERVICE MANUALS OR INSTRUCTION SHEETS SUPPLIED WITH THIS PRODUCT OR OPTIONAL EQUIPMENT.
TABLE OF CONTENTS Part No 1114850 3 Recumbent Handcycle Series TABLE OF CONTENTS REGISTER YOUR PR ODUCT ............................................................... 7 DEALER/TECHNICIAN INFORMATION ............................................... 8 SPECIAL NOTES .
TABLE OF CONTENTS Recumbent Handcycle Series 4 Part No 1114850 TABLE OF CONTENTS SECTION 5—OPERAT ION ................................................................ 26 Riding the Handcycle .... .....................................................
TABLE OF CONTENTS Part No 1114850 5 Recumbent Handcycle Series TABLE OF CONTENTS SECTION 8—SERVICE PROCEDURES ................................................. 46 Replacing the Fork/Crank Assembly ...................... .............................
TABLE OF CONTENTS Recumbent Handcycle Series 6 Part No 1114850 TABLE OF CONTENTS SECTION 9—OPTI ONS ..................................................................... 60 Installing Rear Safety Li ght .................. ...........................
REGISTER YOUR PRODUCT Part No 1114850 7 Excelerator™XLT Handcycle Series For Models Made After 7/ 12/07 ..................... ............................................. .................. .............. .....65 Installing Gloves ............. ...
DEALER/TECHNICIAN INFORMATION Recumbent Handcycle Series 8 Part No 1114850 DEALER/TECHNICIAN INFORMATION The term ʺ qualified technician ʺ in this manual refe rs to an Inv acare qualified technician or a Shimano ® certified bicycle repair technician.
SPECIAL NOTES Part No 1114850 9 Recumbent Handcycle Series WARNING ALWAYS wear your seat positi oning strap. Inasmu ch as the seat posi tioning strap is an option on this handcycle (you may or der.
TYPICAL PRODUCT PARAMETERS Recumbent Handcycle Series 10 Part No 1114850 TYPICAL PRODUCT PARAMETERS *NOTE: Knobby tires will red u c e side wheel clearance to approximately 1 ‐ inch. TOP END XLT TOP END XLT JR Seat Width: 14 to 20 inches 14 inches Seat Depth: 15 inches 15 inches Seat-to-Floor (approx.
TYPICAL PRODUCT PARAMETERS Part No 1114850 11 Recumbent Handcycle Series *NOTE: Knobby tires will red u c e side wheel clearance to approximately 1 ‐ inch. TOP END XLT PRO TOP END XLT GOLD Seat Width: 14 to 18 inches 14 to 18 inches Seat Depth: 15 inches 15 inches Seat-to-Floor (approx.
SECTION 1—GENERAL GUIDELINES Recumbent Handcycle Series 12 Part No 1114850 SECTION 1—GENERAL GUIDELINES WARNING SECTION 1 - GENERAL GUIDELIN ES contai ns important inform ation for the safe operation and use of this product. Proper Fit The handcycle MUST be adjusted to fit the rider .
SECTION 1—GENERAL GUIDELINES Part No 1114850 13 Recumbent Handcycle Series To p End XL T , XL T jr ., and XL T Gold Models Only ‐ The parking brake of the han dcycle MUST be engaged before attempting an y transfer .
SECTION 1—GENERAL GUIDELINES Recumbent Handcycle Series 14 Part No 1114850 Tire Pressure DO NOT use you r hand cycle unless it has the proper tire pressure (p.s.i.). DO NOT overinflate the tires.
SECTION 2—SAFETY AND HANDLING Part No 1114850 15 Recumbent Handcycle Series SECTION 2—SAFETY AND HANDLING Safety and Handling of the Handcycle Requires the close attention of the user as we l l as the assistant.
SECTION 2—SAFETY AND HANDLING Recumbent Handcycle Series 16 Part No 1114850 Percentage of Weight Distribution T ransferring in an d out of the handcycle will cause .
SECTION 2—SAFETY AND HANDLING Part No 1114850 17 Recumbent Handcycle Series NOTE: During independent transfer , little or no seat platform will be beneath you.
SECTION 3—SAFETY INSPECTION Recumbent Handcycle Series 18 Part No 1114850 SECTION 3—SAFETY INSPECTION Safety Inspection Checklist NOTE: Every six months, take your To p End XL T to a qualified technician for a thor ough inspection and servicing.
SECTION 3—SAFETY INSPECTION Part No 1114850 19 Recumbent Handcycle Series ❑ Inspect seat positioning strap for any signs of w ear . Ensure buckle latches. Ve r i f y hardw are that attaches strap to frame is secure and undamaged.
SECTION 3—SAFETY INSPECTION Recumbent Handcycle Series 20 Part No 1114850 Inspect/Adjust Monthly ❑ Inspect for bent or broken frame. ❑ Ensure that casters are free of debris. Inspect/Adjust Periodically ❑ Inspect for bent or broken frame.
SECTION 3—SAFETY INSPECTION Part No 1114850 21 Recumbent Handcycle Series Troubleshooting Maintenance Maintenance Safety Precautions WARNING After any adjustments, repair or service and before use, make sure all attachi ng hardware is tightened securely - othe rwise injury or damage may result.
SECTION 3—SAFETY INSPECTION Recumbent Handcycle Series 22 Part No 1114850 3. If equipped, keep quick release axles free of dirt and lint to ensure positive locking and proper operation.
SECTION 4—INITIAL SETUP Part No 1114850 23 Recumbent Handcycle Series SECTION 4—INITIAL SETUP WARNING After any adjustments, repair or service and before use, make sure all attachi ng hardware is tightened securely - othe rwise injury or damage may result.
SECTION 4—INITIAL SETUP Recumbent Handcycle Series 24 Part No 1114850 FIGURE 4.1 Initial Setup Top End XLT/XLT Jr. Top End XLT PRO Rear Wheel Back Seat Hand Cr ank Assembl y/ Reversing Drum Brake Sh.
SECTION 4—INITIAL SETUP Part No 1114850 25 Recumbent Handcycle Series FIGURE 4.2 Initial Setup Top End Force Rear Wheel Back Seat Chain Rapid-Fire Hand Brake/Shifter Footrest Hand Crank Assembly Top.
SECTION 5—OPERATION Recumbent Handcycle Series 26 Part No 1114850 SECTION 5—OPERATION WARNING After any adjustments, repair or service and before use, make sure all attachi ng hardware is tightened securely - othe rwise injury or damage may result.
SECTION 5—OPERATION Part No 1114850 27 Recumbent Handcycle Series 8. Rotate (pedal) the hand crank forw ard (tow ard the front) to propel the handcycle forw ard. 9. T op End XL T and XL T Jr .
SECTION 5—OPERATION Recumbent Handcycle Series 28 Part No 1114850 Hands-On Rapid Fire Shifter/Brak e System: Twenty-seven Speeds NOTE: For this proced ure, ref e r to FIGURE 5.
SECTION 5—OPERATION Part No 1114850 29 Recumbent Handcycle Series FIGURE 5.3 Shifting Gears - Hands-On Rapid Fire Shifter/Brake System: Twenty-seven Speeds - Hands-On Rapid Fire Shifter/ Brake System: Twen ty-seven Speeds Backing-Up Use th e rear wheels (i.
SECTION 5—OPERATION Recumbent Handcycle Series 30 Part No 1114850 Hand Brakes/Hands-On Brakes WARNING The twenty-seven speed cassette on the Top End XLT Pro, XLT Gold and Top End Force models use the hand brake as th e primary brake. Rev erse pedaling WILL NOT stop the bike.
SECTION 5—OPERATION Part No 1114850 31 Recumbent Handcycle Series •T o Disengage the P arking Brake ‐ Squeeze and release the ratchet button. FIGURE 5.5 Using Parking Brake Steering/Cornering WARNING DO NOT attempt to corn er the handcycle at hi gh speeds.
SECTION 6—RIDING POSITION Recumbent Handcycle Series 32 Part No 1114850 SECTION 6—RIDING POSITION WARNING After any adjustments, repair or service and before use, make sure all attachi ng hardware is tightened securely - othe rwise injury or damage may result.
SECTION 6—RIDING POSITION Part No 1114850 33 Recumbent Handcycle Series Using/Replacing Footrest Strap WARNING Footrest straps MUST be insp ected before each use. Exposu re to moi sture (i.e.- wet weather or puddles) will dama ge fastening strips.
SECTION 6—RIDING POSITION Recumbent Handcycle Series 34 Part No 1114850 Adjusting Hand Crank WARNING DO NOT operate the handcycle if the hand crank obstruct s your view. If the hand crank obstructs your view, ad just the height before usin g the handcycle - otherwis e injury or damage may occur.
SECTION 6—RIDING POSITION Part No 1114850 35 Recumbent Handcycle Series Adjusting Top End XLT Gold Hand Crank NOTE: For this proced ure, ref e r to FIGURE 6.
SECTION 6—RIDING POSITION Recumbent Handcycle Series 36 Part No 1114850 Adjusting Seat Fore/Aft - Al l Models Except XLT Gold and Top End Force NOTE: For this procedur e, ref e r to FIGURE 6.
SECTION 6—RIDING POSITION Part No 1114850 37 Recumbent Handcycle Series Adjusting Seat Fore/Aft - XLT Gold and Top End Force Only NOTE: For this proced ure, ref e r to FIGURE 6.
SECTION 6—RIDING POSITION Recumbent Handcycle Series 38 Part No 1114850 Adjusting Seat Height - A ll Models Except XLT Gold and Top End Force NOTE: For this proced ure, ref e r to FIGURE 6.
SECTION 6—RIDING POSITION Part No 1114850 39 Recumbent Handcycle Series Adjusting Back Angle - All Models Except XLT Gold and Top End Force NOTE: For this proced ure, ref e r to FIGURE 6.9. 1. If installed activ ate parking brake.
SECTION 6—RIDING POSITION Recumbent Handcycle Series 40 Part No 1114850 Adjusting Back Angle - XLT Gold NOTE: For this proced ure, ref e r to FIGURE 6.10. 1. Loosen, but DO NOT remove, th e two socket screws located in the seat angle adjustment clamp.
SECTION 6—RIDING POSITION Part No 1114850 41 Recumbent Handcycle Series Adjusting Back Height - Wide Back Option Only NOTE: For this proced ure, ref e r to FIGURE 6.1 1. NOTE: This procedur e applies to To p End XL T mode ls with wide back option only .
SECTION 7—WHEELS Recumbent Handcycle Series 42 Part No 1114850 SECTION 7—WHEELS WARNING After any adjustments, repair or service and before use, make sure all attachi ng hardware is tightened securely - othe rwise injury or damage may result.
SECTION 7—WHEELS Part No 1114850 43 Recumbent Handcycle Series Installing the Rear Wheels with Threaded Axles NOTE: For this proced ure, ref e r to FIGURE 7.2. 1. Apply a small amount of grease onto the axle.
SECTION 7—WHEELS Recumbent Handcycle Series 44 Part No 1114850 Determining/Adjusting Toe In/Toe Out NOTE: For this proced ure, ref e r to FIGURE 7.
SECTION 7—WHEELS Part No 1114850 45 Recumbent Handcycle Series Adjusting Toe In/Toe Out 1. Loosen, but DO NOT remove the socket screws and clamps that secure camber inserts to the camber bar (Detail ʺ A ʺ ).
SECTION 8—SERVICE PROCEDURES Recumbent Handcycle Series 46 Part No 1114850 SECTION 8—SERVICE PROCEDURES WARNING After any adjustments, repair or service and before use, make sure all attachi ng hardware is tightened securely - othe rwise injury or damage may result.
SECTION 8—SERVICE PROCEDURES Part No 1114850 47 Recumbent Handcycle Series 19. Slide the bottom bearing onto the new fork. Refer to FIGURE 8.1 for correct orientation. 20. Slide the new fork into the frame.
SECTION 8—SERVICE PROCEDURES Recumbent Handcycle Series 48 Part No 1114850 FIGURE 8.1 Replacing the Fork/Crank Assembly STEPS 1, 2, 3, 36, 37 STEPS 8, 31 STEPS 6, 7, 34 STEPS 10, 11, 30, 31 STEPS 5,.
SECTION 8—SERVICE PROCEDURES Part No 1114850 49 Recumbent Handcycle Series Replacing the Crank Arms - XLT Gold, XLT PRO and Top End Force NOTE: For this proced ure, ref e r to FIGURE 8.2 on page 50. NOTE: Right and left determined fr om as if seated on the handcycle.
SECTION 8—SERVICE PROCEDURES Recumbent Handcycle Series 50 Part No 1114850 FIGURE 8.2 Replacing the Crank Arms - XLT Gold, XLT PRO and Top End Force Installing/Removing/Adjusting the Road Crown Compensator NOTE: For this proced ure, ref e r to FIGURE 8.
SECTION 8—SERVICE PROCEDURES Part No 1114850 51 Recumbent Handcycle Series Removing Road Crown Compensator 1. Remove the locknut securing the fork end of the road crown compensator to the fork bolt.
SECTION 8—SERVICE PROCEDURES Recumbent Handcycle Series 52 Part No 1114850 Installing/Removing/Adjusting the Steering Dampener - For Top End XLT Gold and Force Only NOTE: For this proced ure, ref e r to FIGURE 8.4 on page 53.
SECTION 8—SERVICE PROCEDURES Part No 1114850 53 Recumbent Handcycle Series FIGURE 8.4 Installing/Removing/Adjusting the Steerin g Dampener - For Top End XLT Gold and Force Only Installing Seven Speed Shifter Cable NOTE: For this proced ure, ref e r to FIGURE 8.
SECTION 8—SERVICE PROCEDURES Recumbent Handcycle Series 54 Part No 1114850 Adjusting/Replacing Seven Speed Shifter Handcycles with seven speed shifters are equipped with SHIMANO hubs.
SECTION 8—SERVICE PROCEDURES Part No 1114850 55 Recumbent Handcycle Series Adjusting Seven Speed Hub Chain WARNING Chain MUST be tight. If the chain is noisy, loos en. After chain is assembled, start in first gear and on straightaway. NOTE: For this proced ure, ref e r to FIGURE 8.
SECTION 8—SERVICE PROCEDURES Recumbent Handcycle Series 56 Part No 1114850 5. Run the chain around the bottom of the wheel sprocket and back up tow ards the hand crank sprocket.
SECTION 8—SERVICE PROCEDURES Part No 1114850 57 Recumbent Handcycle Series FIGURE 8.9 Adjusting Twenty-Seven Speed Cassette Chain Adjusting/Replacing the Parking Brake WARNING Before using your handcycl e, inspect the parking br ake for proper operation.
SECTION 8—SERVICE PROCEDURES Recumbent Handcycle Series 58 Part No 1114850 Parking Brake WARNING Replacement of the parking brake MUST be performed by a qualified technician. FIGURE 8.10 Adjusting/Replacing the Parking Brake Replacing Seat Upholstery WARNING Upholstery MUST be inspecte d be fore each use.
SECTION 8—SERVICE PROCEDURES Part No 1114850 59 Recumbent Handcycle Series Replacing Back Upholstery WARNING Upholstery MUST be inspecte d be fore each use. Exposure to moisture (i.e. - wet weather or puddles) will da mage fastening straps/flaps /strips.
SECTION 9—OPTIONS Recumbent Handcycle Series 60 Part No 1114850 SECTION 9—OPTIONS WARNING After any adjustments, repair or service and before use, make sure all attachi ng hardware is tightened securely - othe rwise injury or damage may result.
SECTION 9—OPTIONS Part No 1114850 61 Recumbent Handcycle Series Installing the Water Bottle NOTE: For this proced ure, ref e r to FIGURE 9.2. 1. Secure the wa t er bottle mounti ng tube to the seat frame using the hardw are provided.
SECTION 9—OPTIONS Recumbent Handcycle Series 62 Part No 1114850 Installing the Draft Bumper WARNING DO NOT use if draft bumper extends past rear wheels. If draft bumper extends past the rear wheels, contact dealer. NOTE: For this proced ure, ref e r to FIGURE 9.
SECTION 9—OPTIONS Part No 1114850 63 Recumbent Handcycle Series Installing Seat Positioning Strap NOTE: For this proced ure, ref e r to FIGURE 9.7. 1. Secure seat positioning strap to back canes using hardw are provided.
SECTION 9—OPTIONS Recumbent Handcycle Series 64 Part No 1114850 Installing Hand Crank Handles NOTE: For this proced ure, ref e r to FIGURE 9.9. Horizontal Handles/Delrin Handles 1. Secure handle to hand crank with the screw (Detail “ A”).
SECTION 9—OPTIONS Part No 1114850 65 Recumbent Handcycle Series 2. Firmly tighten the bolt. NOTE: Handle should spin fr eely with minimal play . If handle does not spin freely make sur e the spacer is firmly in place.
SECTION 9—OPTIONS Recumbent Handcycle Series 66 Part No 1114850 Installing Gloves NOTE: For this proced ure, ref e r to FIGURE 9.12 on page 66. 1. W rap palm loop around horizontal handle (using top slot only) and secure to glove.
SECTION 9—OPTIONS Part No 1114850 67 Recumbent Handcycle Series Using the Travel Ready Option NOTE: For this proced ure, ref e r to FIGURE 9.14 on page 67. NOTE: This procedur e is for To p End XL T Pro, Gold, and To p End Force models only .
SECTION 9—OPTIONS Recumbent Handcycle Series 68 Part No 1114850 Removing/Installing the Fork - Travel Ready XLT PRO Equipped with Road Crown Compensator NOTE: For this proced ure, ref e r to FIGURE 9.15 on page 69.
SECTION 9—OPTIONS Part No 1114850 69 Recumbent Handcycle Series FIGURE 9.15 Removing/Installing the Fork - Travel Ready XLT PRO Equipped with Road Crown Compensator Removing/Installing the Fork - XLT Gold, and Top End Force Equipped with Steering Dampener NOTE: For this proced ure, ref e r to FIGURE 9.
SECTION 9—OPTIONS Recumbent Handcycle Series 70 Part No 1114850 3. Using the fork clamp and two socket screws, secure the bottom of the plate to the frame.
SECTION 9—OPTIONS Part No 1114850 71 Recumbent Handcycle Series Installing the Front Wheel NOTE: For ease of installation, secure handcycle frame approximately 6 inches from the ground or seek assistance.
SECTION 9—OPTIONS Recumbent Handcycle Series 72 Part No 1114850 8. Using two mounting bolts and locknuts, secure the rear wheel bar to the wheel tray .
SECTION 9—OPTIONS Part No 1114850 73 Recumbent Handcycle Series Adjusting the Handcycle Rack Wheel Tray Bracket NOTE: To properly secur e the handcycle, the whe el tray bracket should be adjusted to sit against the front wheel.
SECTION 9—OPTIONS Recumbent Handcycle Series 74 Part No 1114850 Using the Alignment Gauge NOTE: For this proced ure, ref e r to FIGURE 9.19. NOTE: The alignment gauge is used to determine toe in/toe out.
LIMITED WARRANTY Part No 1114850 75 Recumbent Handcycle Series LIMITED WARRANTY PLEASE NOTE: THE WARRANTY BELOW HAS BEEN DRAFTED TO COMPLY WITH FEDERAL LAW APPLICABL E TO PRODUCTS MANUFACTURED AFTER JULY 4, 1975. This warranty is extended only to the original purchaser/user of our products.
Invacare Corporation www.invacare.com USA One Invacare Way Elyria, Ohio USA 44036-2125 800-333-6900 Canada 570 Matheson Blvd E Unit 8 Mississauga Ontario L4Z 4G4 Canada 800-668-5324 All rights reserved. Trademarks are identified by the symbols ™ and ®.
An important point after buying a device Invacare Top End XLTTM (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Invacare Top End XLTTM yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Invacare Top End XLTTM - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Invacare Top End XLTTM you will learn all the available features of the product, as well as information on its operation. The information that you get Invacare Top End XLTTM will certainly help you make a decision on the purchase.
If you already are a holder of Invacare Top End XLTTM, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Invacare Top End XLTTM.
However, one of the most important roles played by the user manual is to help in solving problems with Invacare Top End XLTTM. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Invacare Top End XLTTM along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
