Instruction/ maintenance manual of the product DOSER 45532694 Ingersoll-Rand
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45532694 Edition 2 A u g ust 2007 Doser - Docking Station Maintenance Manual.
2 45532694_ed2 INDEX 1 DOCKING STATION – DS .................................................................................... 3 1.1 Dismounting the Docking Unit .....................................................................................
45532694_ed2 3 1 Docking station – DS Use the drawings and the component list for the specified unit. In the de scription below, the figures below (xx) refer to the corresponding figures on the drawing.
4 45532694_ed2 1.2 Change Pneumatic Clamps Drawings/ Component lists: • Aut. Tool Changer DS Docking unit T2X-16-502-IR DS-ATC complete T2X-16-500-IR/-505-IR • Aut. Tool Changer- (onboard lub.) DS Docking unit T2X-16-503-IR DS complete T2X-16-501-IR a) Follow step a) to e) in section 1.
45532694_ed2 5 1.3 Change Male Docking Valve Complete • Drawings/Component lists: T2X-16-500-IR/-501-IR/-505-IR T2X-16-502-IR/-503-IR T2X-16-511-IR This operation requires, the following special tools and preparations: • Mounting paste a) Remove the cover plate (9) by remo ving the three screws (1 4).
6 45532694_ed2 1.4 Hydraulics of the Docking Station Drawing/Component list: • DS ATC T2X-16-500-IR/-505-IR • DS ATC (OnBoard Lubrication) T2X-16-501-IR • Docking Unit ATC T2X-16-502-IR • Docking Unit (Onboard lub.) T2X-16-503-IR For doser hydraulics and pneumatics, See “Doser” Maintenance Manual Form 45532660.
45532694_ed2 7 1.5 Pneumatics of the Docking Station Drawing/Component list: • DS ATC T2X-16-500-IR/-505-IR • DS ATC (OnBoard Lubrication) T2X-16-501-IR • Docking Unit ATC T2X-16-502-IR • Docking Unit (Onboard lub.
8 45532694_ed2 1.6 Male Docking Valve • Drawing/Component list: T2X-16-511-IR Use the drawings and the component list for the specified unit. In the de scription below, the figures (xx) refer to the corresponding figures on the drawing.
45532694_ed2 9 1.6.2 Assembly of the Male Docking Valve This operation requires, the following special tools and preparations: • A T2000-17-005 to compress the spring (two threaded rods and a bracket with three holes). • A flat, 7mm, fork spanner.
10 45532694_ed2 m) Place the cylinder (3) on the piston, (4). Align it, and press it into the hou sing. n) Position all parts on the docking valve according to the drawing. Tighten the four screws (19). Torque is 10 Nm. o) Finally, the pneumatic unit function should be tested.
45532694_ed2 11 1.8 Electrical contacts in docking station. Från nr. Name T2X-nr. Se drawing: Till (nr) Name T2X-nr. Se drawing: Comments WH - 18 XP62/19 P o les T2X-SF-008- IR T2X-20-029-IR,sheet 302.0 WH - 18 XP61/ 36POL T2X-SF-005- IR T2X-20-029-IR,sheet 302.
12 45532694_ed2 www.irtools.com © 2007 Ingersoll Rand Company.
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