Instruction/ maintenance manual of the product Super Z Diesel Hustler Turf
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This manual applies to the following Hustler equipment lines: Hustler Z/Super Z Super Z Diesel Hustler ATZ Hustler Mini Z 44/52 Super Mini Z 44/52 To the new owner The purpose of this manual is to assist owners and operators in maintaining and operating the Hustler Z tractor and deck.
600876_0706 HUSTLER Z/SUPER Z/HUSTLER A TZ/SUPER Z DIESEL/HUSTLER MINI Z/SUPER MINI Z TWO YEAR LIMITED W ARRANTY FOR TRA CT ORS AND DECKS (THREE YEAR LIMITED W ARRANTY ON DECK SPINDLE BEARING & DECK GA UGE FORK BEARING) WHAT IS COVERED BY THIS WARRANTY Hustler Turf Equipment, makes the following warranty to the original purchaser only: a.
state. LIMITATION OF REMEDIES In no case shall Hustler Turf Equipment, be liable for any special, incidental, or consequential damages based upon breach of warranty, breach of contract, negligence, strict liability in tort, or any other legal theory.
600876_0706 This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment. DANGER – denotes immediate hazards which WILL result in severe personal injury or death.
Avoid skin contact with battery acid. Always wear eye protection when checking the battery, acid can cause serious injury to skin and eyes. If contact occurs, flush area with clean water and call physician immediately. Acid will also damage clothing. Do not allow open flame near the battery when charging.
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C (5 o ) D (10 o ) E (15 o ) Line A Line B Slope Guide Lines F (25 o ) - Hustler A TZ only 600876_0706 1. Hold this sheet of paper in front of you. Make sure that line A is horizontal. 2. Align line B with a vertical surface such as a pole, tree or building.
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Safe Operating Practices Some of the following safety instructions are from ANSI Standard B- 71.4-1999 while others are specific to the Hustler Mid Mount Z line. This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions to avoid serious injury or death.
600876_0706 ▲ Do not mow on wet grass. Reduced traction could cause sliding. ▲ Do not try to stabilize the machine by putting your foot on the ground. ▲ If the mower’s tires lose traction when operating on slopes, disengage the blades, place the control levers in the park brake position, turn the engine off and get help.
IMPORTANT: When access is required under the seat platform and the seat is equipped with the optional arm rests, make certain to place the control arms in the park brake position and pivot the arm rests upward before placing the seat platform in the full forward position to prevent arm rest damage.
600876_0706 J. Electronic hour meter (Fig. 3-5) — registers 1/10 hour increments up to 9,999.9 total hours. Connected to the ignition switch, the meter records the accumulative time while the ignition key is switched to the RUN position. NOTE: The hour meter is found in various locations on different tractors.
1. Before starting tractor each day, perform daily pre-operation checking. (See Safety start interlock system section) 2. Make sure the control levers are in the park brake position and deck clutch switch is disengaged. 3. Use choke, if unit is equipped with one, when engine is cold, or if warm engine fails to start within 5 seconds of cranking.
600876_0706 Driving the tractor DANGER: Never make sudden stops or reverse direction, especially when maneuvering on a slope. The steering is designed for sensitive response. Rapid movement of the control levers in either direction could result in a reaction of the tractor that can cause serious injury.
WARNING: If you lose steering control while operating the machine, place the steering control levers in the park brake position immediately. Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate.
600876_0706 Mower deck operation DANGER: Never attempt to make any adjustments to the mower deck while the engine is running or with the deck drive clutch engaged. Mower blades cannot be seen and are located very close to deck housing. Fingers and toes can be cut off instantly.
When the chains are placed in the top hole of the deck chain brackets and the height adjusting stop is placed in the front height adjusting bar hole, with the 1/4” (.64 CM ) plate facing to the front of the unit, the cutting height is at 1” (2.54 CM ).
600876_0706 Figure 3-16 Front mount legs Rear mount legs 18.
MAINTENANCE & ADJUSTMENTS Safe Servicing Practices This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions to avoid serious injury or death. Service ▲ Unless specifically required, DO NOT have engine running when servicing or making adjustments to tractor.
600876_0706 Hustler Z/Super Z/Hustler ATZ/Hustler Mini Z/Super Mini Z The hydraulic reservoir is located in front of the engine and under the operator’s platform. Fig. 4-1 Check oil level in hydraulic system after every 50 hours of operation or weekly, whichever occurs first.
standard oil filter wrench is used to change filter, threads are right handed. Use a Hustler approved filter element only. IMPORTANT: Prefill the filter element with clean oil, before installing, to prevent drawing air into the system pump. Super Z Diesel The hydraulic reservoir is part of the radiator housing.
600876_0706 and repair the source of ingested dirt. 6. Never operate a machine without an air filter installed. Super Z liquid cooled/Super Z Diesel The Super Z liquid cool tractor and Super Z Diesel are equipped with a safety filter. The filter element slides over the safety filter.
Belts Inspect belts frequently for wear and serviceability. Replace a belt that shows signs of severe cuts, tears, separation, weather checking and cracking, or burns caused by slipping. Slight raveling of belt covering does not indicate failure, trim ravelings with a sharp knife.
600876_0706 Control lever adjustment The control levers can be adjusted for operator comfort. By loosening the cap screws that attaches the upper control lever to the lower lever (Fig. 4-12), the upper control lever can be pivoted to fit the operator’s personal preference.
WEEKLY MONTHLY ANNUALLY OR SERVICE AT OR 50 OR 100 500 INTERVALS INDICATED HOURS HOURS HOURS Verify safety start interlock system Daily Visually inspect unit for loose hardware and/or damaged parts Daily Visually inspect tires Daily Check oil level, engine (1) Daily or every 4 hrs.
600876_0706 WEEKLY MONTHLY ANNUALLY OR SERVICE AT OR 50 OR 100 500 INTERVALS INDICATED HOURS HOURS HOURS Check coolant level Every 8 hours Verify safety start interlock system Daily Visually inspect unit for loose hardware and/or damaged parts Daily Visually inspect tires Daily Check oil level, engine (1) Daily or every 4 hrs.
Hustler Mini Z/Super Mini Z Maintenance Locator Chart 1A. Engine Oil Fill & Dipstick (Kawasaki & Honda) 1B. Engine Oil Fill & Dipstick (Kohler) 2A. Fuel Filter (Kawasaki) 2B. Fuel Filter (Honda) 2C. Fuel Filter (Kohler) 3. Engine Air Cleaner 4.
600876_0706 Hustler Z/Super Z Maintenance Locator Chart 1a. Engine Oil Fill & Dipstick (Kawasaki & Honda) 1b. Engine Oil Fill & Dipstick (Kohler) 2a. Fuel Filter 2b. Fuel Filter (927053 & 927061) 2c. Fuel Filter (Kawasaki liquid cooled) 3.
Hustler Z/Super Z Maintenance Locator Chart 1. Deck Idler Zerk (1) 2. Deck Pusher Arm Zerks (2) 3. Deck Belt 4. Spindle Housing Zerk (3) 5. Blades 5 5 2 2 1 4 4 4 3 2 5 2 3 4 4 5 4 Side dischar ge dec.
600876_0706 Hustler Z/ Super Z/ ATZ Maintenance Locator Chart 1. Deck Pusher Arm Zerks (2) 2. Deck Belt 3. Spindle Housing Zerk (3) 4. Blades 4 4 1 1 3 3 3 2 1 4 1 2 3 3 4 3 54”/66”/72” XR7 deck.
Hustler ATZ Maintenance Locator Chart 6 12 2 4 3 13 16 11 13 11 5 14 7 6 14 13 13 21 1 15 10 15 16 19 Figure 4-17 1. Engine Oil Fill & Dipstick 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel Tanks 7. Hydraulic Oil Reservoir 8.
600876_0706 Figure 4-18 3 8 8 10 6 11 13 5 5 6 12 7 10 10 10 11 12 14 15 1 16 2 9 4 1. Engine Oil Fill 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel Tanks 7. Hydraulic Oil Reservoir 8. Gauge Wheel Bearing Zerks (2) 9.
8 8 2 2 11 6 6 6 5 4 7 3 1. Deck Idler Zerk (1) 2. Deck Pusher Arm Zerks (2) 3. Hydraulic Oil Filter 4. Pump Idler Zerk (1) 5. Deck Belt 6. Spindle Housing Zerk (3) 7.
600876_0706 Hustler Z/Super Z/Super Z Diesel/Hustler A TZ/Hustler Mini Z/Super Mini Z TROUBLESHOO TING The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service.
This section contains sources of additional literature concerning your tractor. Literature should be ordered from your Hustler dealer or direct from indicated source. Parts Manuals If you would like to order a Parts Manual for a particular tractor, the Hustler part number for that manual is listed in the following chart.
600876_0706 INDEX PAGE Anti-scalp wheels .........................................................................17 BAC-VAC mounting ...................................................................17 Belts .........................................
An important point after buying a device Hustler Turf Super Z Diesel (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Hustler Turf Super Z Diesel yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Hustler Turf Super Z Diesel - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Hustler Turf Super Z Diesel you will learn all the available features of the product, as well as information on its operation. The information that you get Hustler Turf Super Z Diesel will certainly help you make a decision on the purchase.
If you already are a holder of Hustler Turf Super Z Diesel, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Hustler Turf Super Z Diesel.
However, one of the most important roles played by the user manual is to help in solving problems with Hustler Turf Super Z Diesel. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Hustler Turf Super Z Diesel along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center