Instruction/ maintenance manual of the product P 525D Husqvarna
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E E E E n n n n g g g g l l l l i i i i s s s s h h h h P 520D P 525D Oper ator ′ s manual Please r ead the operator’ s manual carefull y and make sur e you understand the instructions before using the machine.
2 – English CONTENTS Contents CONTENTS Contents ...................................................................... 2 Ser vice journal Pre-deliv er y ser vice ..................................................... 3 After the first 25 hours .....
English – 3 Ser vice journal Pre-deliver y service 1 Charge the batter y f or at least 4 hours at max. 3 amp . 2 Check coolant le vel and antifreeze . 3 Check and adjust tyre pressure (150 kP a, 1,5 bar , 21,8 PSI). 4 Make sure the correct amount of oil is in the cutting unit's be vel gear .
4 – English INTR ODUCTION Dear Customer , Thank y ou f or choosing a Husqvarna Rider . Husqvarna Riders are built to a unique design with a front-mounted cutting unit and a patented ar ticulated steering. Riders are designed f or maximum efficiency e ven in small or confined areas .
English – 5 INTR ODUCTION Good ser vice Husqv arna products are sold all over the world and ensures that y ou, the customer , get the best suppor t and ser vice. F or example , bef ore this machine was deliv ered it was inspected and adjusted b y your dealer .
6 – English KEY T O SYMBOLS Symbols These symbols are on the machine and in the instr uctions. W ARNING! Careless or incorrect use can result in serious or fatal injury to the operator or others. Please read the operator’ s manual carefully and make sure y ou understand the instructions before using the machine .
English – 7 WHA T IS WHA T? Location of the contr ols 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 19 16 17 20 21 22 23 24 25 1 Knob f or seatback angle 2 Throttle trigger 3 P ower outlet 4 Switch f or th.
8 – English SAFETY INSTR UCTIONS Saf ety instructions These instr uctions are f or your saf ety . Read them carefully . Insure y our Rider • Check the insur ance cov erage f or your ne w Rider.
English – 9 SAFETY INSTR UCTIONS • Ne ver allo w children or other persons not trained in the use of the machine to use or ser vice it. Local laws ma y regulate the age of the user . • Use hearing protection to minimise the r isk of hearing impairment.
10 – English SAFETY INSTR UCTIONS Children • Serious accidents may occur if y ou f ail to be on your guard f or children in the vicinity of the machine. Children are often attracted to the machine and mowing. Ne ver assume that children will remain where you last sa w them.
English – 11 SAFETY INSTR UCTIONS • Stop and inspect the equipment if you run ov er or into anything. If necessary , make repairs bef ore star ting. • Ne ver mak e adjustments with the engine running. • The machine is tested and approv ed only with the equipment originally provided or recommended by the manuf acturer .
12 – English PRESENT A TION Presentation Cong ratulations on y our choice of an e xcellent quality product that will give y ou great pleasure for man y years . This operator’ s manual describes P 520D and P 525D . P 520D and P 525D are equipped with h ydraulic steering and an equipment hoist.
English – 13 PRESENT A TION Adjusting the cutting height The cutting height can be adjusted to se ven diff erent positions. Select the required cutting height (1-7) using the cutting height adjusters. Set the knobs horizontally so that they do not snag on bushes and the lik e.
14 – English PRESENT A TION Seat The seat has a jointed attachment on the front edge and can be tipped f orward. T o f old the seat forw ard, the latch f or the seat must be operated.
English – 15 PRESENT A TION The power outlet is s witched on and off using power s witch on the control panel. The power outlet w orks ev en if the ignition is turned off. Do not f orget to disconnect the power outlet or remo ve the po wer consumer when the machine is not in use.
16 – English PRESENT A TION R OPS (Roll Over Protective Structure) ROPS is a protectiv e frame that reduces the r isk of injur y in the e vent of o vertur ning. Use ROPS and a saf ety belt when driving on slopes. The frame can be f olded down. Remov e the two pins that hold the frame and f old it backw ards.
English – 17 ST AR TING ENGINE Bef ore star ting • Read the saf ety instructions and information concer ning the placement of controls and functions bef ore star ting. • P erform daily maintenance before starting as set out in the Maintenance schedule.
18 – English ST AR TING ENGINE Star ting the engine with a weak battery If the batter y is too weak to star t the engine, it should be recharged. When jump leads are used f or emergency star ting, f.
English – 19 DRIVING Driving the Rider 1 Release the parking brake bef ore dr iving 2 Carefully press down one of the pedals until the required speed is obtained.
20 – English DRIVING Cutting tips • Localise and mark stones and other fixed objects to a void collision. • Star t with a high cutting height and reduce down until the required mowing results are obtained.
English – 21 Maintenance Maintenance schedule The f ollowing is a list of the maintenance which should be conducted on the machine. F or those points not descr ibed in this manual, visit an authorised ser vice workshop. 1) First change after 25 hours.
22 – English Maintenance Cleaning Clean the machine directly after use. It is much easier to w ash off grass cuttings bef ore they dr y . Oily dir t can be remov ed using a cold degreasing agent. Spra y on a thin la yer . Rinse at normal water pressure.
English – 23 Maintenance Adjustment of pump and alternator belt • Loosen the lower mounting scre w and upper adjustment screw a f ew turns. • T ension the belt by pulling the alternator along the track. It must be possib le to press the belt in about 1 cm with your thumb without too much pressure.
24 – English Maintenance The main filter has a paper inser t that is changed as follo ws. 1 Open the engine cov er . 2 Unscrew the filter co ver and remo v e the paper filter . Cleaning the air filter If the engine seems to lack po wer or does not run smoothly this ma y be because the air filter is clogged.
English – 25 Maintenance Check the saf ety system The machine is equipped with a saf ety system that pre vents star ting or driving under the following conditions . The engine must only be possib le to star t when the follo wing conditions are met: • The cutting unit is disengaged.
26 – English Maintenance Check the battery The machine is equipped with a maintenance-free batter y. The batter y has a ser vice window sho wing different colours . • White = Charge batter y • Green = OK. • Red = Change batter y . Clean the batter y and holder with soap/water solution.
English – 27 Maintenance 9 Remov e the service hatch. 10 Fit the rear universal driv e shaft. 11 Fit the locking chain to the univ ersal joint cover around the lifting beam. 12 Refit the ser vice cov er . 13 Star t the engine and lift the cutting unit halfwa y up .
28 – English Maintenance Service position for the cutting unit The cutting head can be placed in the service position to provide easy access f or cleaning, repairs and ser vicing. In the ser vice position the cutting unit is raised and loc ked in the vertical position.
English – 29 Maintenance 12 Secure the cutting unit with the saf ety belt, which is stored in the storage compar tment under the seat. Restoring fr om service position 1 Remov e the saf ety belt and place it in the storage compar tment. 2 Star t the engine and lower the cutting unit to the lo west position (floating mode).
30 – English Maintenance Tilt angle • Place the machine on a flat surf ace. • Check the tyre pressures . The tyre pressure should be 1.5 bar/150 kP a/22 PSI f or all wheels The air pressure in the cutting unit pivot wheel m ust be 150 kP a/1.5 bar/22 psi.
English – 31 Maintenance Adjustment of PT O belts 1 Tighten screw (4) until the slee ve bottoms against the frame brac ket. Tighten lock nut (3) whilst holding scre w (4) firmly .
32 – English Maintenance Change coolant Correct coolant le vel is important for the cooling system to function properly . Therefore the coolant le v el must be check ed regularly . The coolant should be visible when the filler cap is remo ved. Repeated coolant loss normally indicates leakage.
English – 33 Lubrication Lubrication schedule Legend for the lubrication schedule Filter replacement Oil change Le vel chec k Grease nipple Oil can Check belts , condition and belt tension Belt replacement General Remo v e the ignition ke y to prev ent unintentional mov ements during lubr ication.
34 – English Lubrication Accessories Lubrication or other maintenance of optional equipment or accessories is not descr ibed in this manual. This equipment too , naturally , requires maintenance. See the manuals f or the respective accessories f or instructions.
English – 35 Lubrication The drive shaft front support bearing Lubricate with a grease gun until the grease is f orced out. The drive shaft rear suppor t bearing 2 grease nipples. Lubricate with a grease gun until the grease is f orced out. Steering cylinder The steering cylinder has two grease nipples, one on each end.
36 – English Lubrication The f ollowing oil classes are recommended: • API Ser vice Class: CH4 or ACEA E5 or higher . Choose an oil with viscosity according to the temperature ranges in the figure: Do not mix diff erent types of oil. Replacing the engine oil Open the engine co ver.
English – 37 Lubrication Check the oil le vel in the transmission gearbo xes • Use the oil dipstick to chec k that there is oil in the transmission.
38 – English T roub leshooting sc hedule Prob lem Procedure Engine does not start There is no fuel in the fuel tank Air in fuel system Incorrect fuel type Ignition system inoperativ e Serious engine.
English – 39 T roub leshooting sc hedule Engine o verheats Engine ov erloaded Coolant le vel too lo w Air intake or cooling flanges b lock ed F an damaged T oo little or no oil in engine Incorrect .
40 – English ELECTRICAL SYSTEM Numbers correspond to: 1 Switch f or the lights 2 Instrument panel 3 Lights 4 Counter 5 Ignition lock 6 Inductive sensor , parking brake 7 Switch f or the power outlet.
English – 41 ELECTRICAL SYSTEM Wiring diagram P 520D.
42 – English ELECTRICAL SYSTEM.
English – 43 ELECTRICAL SYSTEM.
44 – English ELECTRICAL SYSTEM.
English – 45 ELECTRICAL SYSTEM.
46 – English ELECTRICAL SYSTEM.
English – 47 ELECTRICAL SYSTEM Wiring diagram P525 D.
48 – English ELECTRICAL SYSTEM.
English – 49 ELECTRICAL SYSTEM.
50 – English ELECTRICAL SYSTEM.
English – 51 ELECTRICAL SYSTEM.
52 – English ELECTRICAL SYSTEM.
English – 53 Storage Winter stora ge At the end of the season, or if the machine is going to stand idle f or more than 30 days , it should immediately be made ready f or storage. Fuel which is left to stand f or long periods (30 da ys or more) can leav e sticky deposits and interf ere with the engine function.
54 – English TECHNICAL D A T A Note 1: The power r ating of the engine indicated is the av erage net output (at specified rpm) of a typical production engine for the engine model measured to SAE standard J1349/ISO1585. Mass production engines may diff er from this value.
English – 55 TECHNICAL D A T A Note 2: Noise emissions in the environment measured as sound po wer (L W A ) in conformity with EC directive 2000/14/EC . Note 3: Noise pressure lev el according to EN 836. Reported data for noise pressure le vel has a typical statistical dispersion (standard de viation) of 1.
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An important point after buying a device Husqvarna P 525D (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Husqvarna P 525D yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Husqvarna P 525D - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Husqvarna P 525D you will learn all the available features of the product, as well as information on its operation. The information that you get Husqvarna P 525D will certainly help you make a decision on the purchase.
If you already are a holder of Husqvarna P 525D, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Husqvarna P 525D.
However, one of the most important roles played by the user manual is to help in solving problems with Husqvarna P 525D. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Husqvarna P 525D along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center