Instruction/ maintenance manual of the product HUV 4421-D / DXP Husqvarna
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Owner’s Ma nual 2007 Utilit y Vehicles Gasoline and Di esel HUV 4421-G / GXP HUV 4421-D / DXP.
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Husqvarna Forest an d Garden 7349 S t atesvil le Rd. Charlotte , NC 2826 9 USA www .usa.hu sqvarna.c om/huv 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Page 1 NOTICE W arranty infor ma tio n a ppe ar s on the l as t pages of this man ual .
Page 2 2007 HUV 4421 Gasoli ne and D iesel V ehicle O wner ’s Manual FOREWORD Thank y ou for cho osing Husqv arna, a world lea der in outdoor products.
2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Page 3 TABLE OF CONTENTS Safety De tails ............. ............. ............. ............. .................... ............ ............. ............. .. .......................
Vehicl e Feat ure Ident ifica tion Page 4 2007 HUV 4421 Gasoli ne and D iesel V ehicle O wner ’s Manual ALL H UV 4421 MODELS DIESEL W ARNING DECAL (DIESEL VEHICLES ONL Y , ON P ASSENGER-SIDE SEA T S.
Vehicl e Feat ure Ident ifica tion 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Page 5 ALL HUV 442 1 MOD ELS • Do not modify or remove Roll-ov er Protective Structure (ROPS). • Replace ROPS if damaged. Do not attempt repair . • Use seat belts during operation.
Vehicl e Feat ure Ident ifica tion Page 6 2007 HUV 4421 Gasoli ne and D iesel V ehicle O wner ’s Manual.
Safety D etails 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Page 7 SAFETY DET AILS ý W ARNING • This owner’s ma nual should be r ead completely befor e attempting to drive or service the vehicle. Failure to follow the in structions in this manual could result in property damage, severe personal injury , or death.
General W arnings Page 8 2007 HUV 4421 Gasoli ne and D iesel V ehicle O wner ’s Manual GENERAL W ARNINGS The foll owing safet y statements must b e heeded wheneve r the vehi cle is be ing oper ated, repair ed, or ser - viced. S afety dec al id entifica tion in formatio n is a lso inc luded b eginning on page 4.
General W arnings 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Page 9 ý W ARNING • Only trained te chnicians should service or rep air the vehicle. Anyone doing even s imple rep airs or service should have knowledge and experience in electrica l and mechanical rep air .
Genera l Informat ion Page 1 0 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual GENERAL INFORMATION This ma nual includ es operating pr ocedures, main tenance, and r egular servi cing informati on for all gas oline and diesel HUV 4421-G and HUV 44 21- D ve hi cl es.
Controls and Indicato rs 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 11 Figure 4 Instrument Pan el – Gasol ine V ehicles Figure 5 Instrument Pan el – Diesel V ehicles O.
Controls and Indicato rs Page 1 2 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual KEY SWITCH – GASOLINE V EHICLE S The key s witch (7) is mounted on the in stru ment panel to the righ t of the ste ering colum n (Figure 4, Page 1 1) .
Controls and Indicato rs 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 13 BRAKE PEDAL The brak e pedal (2) i s located to the immediate left o f the acceler ator pedal (Figure 4 and Figure 5, Page 11 ) . T o slow or stop t he vehic le, press the brak e pedal.
Controls and Indicato rs Page 1 4 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual LOW OIL W ARNING LIGHT The low o il warning light ( 9) is loc ated o n the in strumen t panel jus t to the left of the s teering colum n (Figure 4 and Figure 5, Page 1 1) .
Roll-Ov er Prot ective S tructure a nd Safe ty Belts 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 15 ROLL-OVER PROTECTIVE STRUCTURE AND SAFETY BELT S HUV 4421- G and HUV 442 1-D vehi cles are eq uipped with a Roll- Over Protective S tr ucture (ROPS) an d safety be lts for each oc cupant.
Seat Latc h and A djustmen t Page 1 6 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual ý W ARNING • After inserting the tab, make sure the t ab and bu ckle are loc ked and that t he belt is not twisted.
Pre-Op eration a nd Dai ly Safety Checkl ist 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 17 T o ad just th e passen ger-side seat 1. Remove the seat fro m the vehi cle. 2. Remove the four bol ts and washer s from the bottom o f the se at moun ting plate .
Perfor mance In spec tion Page 1 8 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual PERFORMANCE INSPECTION After you hav e fami liariz ed your self wi th the vehi cle con trols and ha ve read an d unders tood the drivin g instruc tions, take the ve hicl e for a tes t drive .
Drivin g Instruc tions 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 19 ý W ARNING - Be sure all passengers a re capable of secu ring the mselves in a movin g vehicle b efore allowing them to ride in one. - Be sure all p ersons ca n properly operate the veh icle prior to allowing t hem to drive th e vehicle.
Drivin g Instruc tions Page 2 0 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual 5. Make su re whee ls are turned in desire d direc tion and no thing i s in yo ur path. 6. Make su re the Forward/Re verse h andle is in the NEUT RAL posit ion.
Bed Latc h and P rop Rod 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 21 Under mos t ci rcumstanc es the dr iver wi ll no t need to do an ythin g to eng age the A WD sy stem; howeve r , th e front differen tial may be come l ocked (ro tate at the same speed regardles s of the terr ain) und er certain cond i- tions.
Loading and Unl oadin g Cargo Page 2 2 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual ý W ARNING • For vehicles w ith cargo be ds, remov e all cargo befor e ra ising the bed o r servicing the vehicle. If the vehicle is equipped with a prop r od, ensure that it is securely engaged .
Vehicle Load Ca pacities 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 23 ý W ARNING • Reduce speed and avoid sudden stop s when backing up. Failure to do so may cause the vehicle to overt urn or flip over backwa rds. • Maximum cargo load must be reduced by the weight of optional equipment.
Towing with the Ve hicle Page 2 4 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual T OWING WIT H THE V EHICLE ý W ARNING • Do not tow a vehicle or trailer on public street s or highways. • Normal vehicle operating speed should be reduced when towing.
Storag e 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 25 ý W ARNING • For use on pub lic roads, the trailer must meet all federal, state, and local requir ements such as taillight s, brak e lights, etc.
Storag e Page 2 6 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual ý CA UT ION • Batteri es in a lo w state of charge w ill freez e at low temperat ures. PREPARING THE V EHICLE FOR E XTENDE D STORAGE 1. Unload the vehic le so th at the tir es are supp orting o nly th e weigh t of the veh icle.
Storag e 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 27 3. Make sure the key switch i s in the OFF posit ion and the Forwar d/Reverse hand le is in the NEUTRA L position . Choc k the wheel s. Gasoline vehicles: 4. Prepare the fue l tank.
Maintena nce Page 2 8 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual 5. Place th e Forwa rd/Revers e handle i n the NEUT RAL posi tion. C rank the engine until fue l is pum ped int o the car buretor (gasoli ne ve hicles ) and the fuel lin es (al l vehic les) and th e engi ne starts.
Period ic Se rvice Schedul e 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 29 ý W ARNING - Gasoline vehicles only: Disc onnect the spark plug w ires from the spark plugs . • If wires are removed or r eplaced make sure wiring and wire harness are proper ly routed and secured.
Period ic Se rvice Schedul e Page 3 0 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual Monthly service by owner or trai ned t echnician Engine Check engine circu lating air passage; visually inspect unshrouded area around engine exhaust for grass and debris and clean if necessary .
Period ic Se rvice Schedul e 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 31 ý W ARNING • If any problems are found during scheduled inspection or service, do not operate vehicle until repairs are made. Failure t o make ne cessar y repairs could r esult in fire, pro perty dama ge, severe personal injury , or death.
Perio dic Lubr ication Sched ule Page 3 2 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE REGULAR INTERVAL SERVICE LUBRICAT.
Perio dic Lubr ication Sched ule 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 33 Figure 14 Lubrication Poi nt s – Gaso line V ehicles Figure 15 Lubricati on Point s – Di.
Brak e Flui d Rese rvoi r Page 3 4 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual BRAKE FLUID RESERVOIR The brak e fluid reservoir (1) is located und er the h ood (Figure 16) .
Engin e Oil 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 35 NOTE: The normal oil press ure valu e st ated in the Honda en gine man ual is 28 psi at id le; however , the remote fil ter design cause s oil p ressure to be 18 psi , which is normal for th is type o f oil c irculatio n design.
Engin e Oil Page 3 6 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual ENGINE OIL AND FILTER CHA NGE Engin e oil and oil filte r sh ould be c hanged: • Kawasak i gasoli ne engine after the f irst 10 hours of operatio n. • Honda gas oline engine afte r the first 20 hours of ope ration.
Engin e Oil 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 37 7. Use a sock et or wrench to replace th e oil drai n plug (1) (Figure 22 or Figure 23) . T urn th e plug clo ckwise and tighte n to 29 ft-l b (40 N·m ) for Hon da gas vehicl es, 61 in -lb (6.
Engin e Oil Page 3 8 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual NOTE: An oil drip guard (1) can be used t o prevent exc ess oil from dripping onto the engine b ase plate (Figure 26) .
Engin e Oil 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 39 Engine Oil Fill ing 1. Add eng ine oil; us e a funn el or pour spout t o direct th e oil into th e openi ng (Figure 28 or Figure 29) . With filter c hange, the engine requ ires: • Honda gas oline eng ines: 1 qt.
Gearc as e Lubri ca tio n Page 4 0 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual NOTE: Use engin e oil with API cla ssificati on SJ for gas oline eng ines a nd CF for di esel eng ines. Using mul ti-grad e oils (5W-20, 10W-30 , and 10W-40) may in crea se oil consum ption.
Gearc as e Lubri ca tio n 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 41 the lubr icant l evel i ndicator hole (1). See Periodic Lubrication Schedule on page 32.
En gine C oolan t – Di esel Veh icle s Page 4 2 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual ENGINE COOLANT – DIESEL V EHICLES ENGINE COOLANT LEV E L CHECK The coola nt reserv e tank (2) is located under the hood on the passe nger side (Figure 16) .
Fuelin g Instruc tions 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 43 Air Filter Removal 1. Raise the cargo b ed, and locate the air filter cani ster . 2. Release b oth ca nister tab l ocks (Figure 35) . 3. Pull the canis ter cap away f rom the c anister .
Fuelin g Instruc tions Page 4 4 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual NOTE: Gasolin e ve hicles: Use unle aded ga soli ne only . Whene ver pos sible, avoid using o xyge nated fuels and fuels tha t are ble nded wi th alcoho l.
Fuelin g Instruc tions 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 45 If biodies el is u sed, be s ure to app ly the fol lowing gu ideli nes: • Ensure the fuel tank is as full as poss ible at al l times to prevent mo isture fro m colle cting.
Battery Page 4 6 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual BATTERY See General W arnings on p age 8. ý DA N G E R • Battery – E xplo siv e gase s! Do n ot smok e. Ke ep sparks and flame s aw ay fro m the v ehicl e an d service ar ea.
Battery 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 47 The batt er y in thi s v ehicl e i s a 12-v olt , l ow- ma inte nan ce ba tter y th at r eq ui res inf re que nt c he cks (Figure 39) . Electr olyte le vel s hould be check ed se miannual ly .
Using A B ooste r Batter y (Jum p Starti ng) Page 4 8 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual USING A BOOSTER BATTERY (JUMP ST ARTING) ý W ARNING • Wear safet y glasse s or app roved e ye pro tection w hen s ervicing t he veh icle.
Cleaning the Ve hicle 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 49 CLEANING THE V EHICLE Each ve hicle is equ ipped with han d wash- was ha ble front a nd r ea r b odi es. T he v eh icle has a po wder- c oate d steel car go bed (or optional alu minum fl at bed).
Subse quent Ow ner Regi stratio n Page 5 0 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual ý W ARNING • Before beginning a winch operation: - T urn key sw itch to the OFF po sitio n, pu t F orward /R ever se ha n dle in th e NEUT RAL p ositio n, and engage the p ark brake.
Vehicl e Specif icati ons 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 51 V EHICLE SPECIFICATIONS SPECIFICATIO NS HUV 4421 HUV 4421 POWER SOURCE Gasoline Di esel Engi ne: (H onda) 4- cycle OHV , 614 cc, 20.
Vehicl e Specif icati ons Page 5 2 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual BODY/CHASSIS, CONTINUED Gasoline Di esel Side an d rear bo dy : Pla stic •• Car go be d: Powd er-coated steel or alumin um • • Front bod y: Geloy XTWM206 •• Tires : All T errain: 25 x 10.
Vehicl e Specif icati ons 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 53 Engi ne co olan t: mixture of 55% pr opylene glycol an d 45% w ater n/a 2 gal. (7.8 L) Bra ke flu id: DOT 5 (silicone) br ake fluid 8 oz. (240 ml ) Fuel t ank : unleaded gasoline 6.
Page 5 4 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual HUSQVARNA ® LIMITED TWO YEAR W ARRANTY FOR 2007 TRANSPORT A TION AN D UTILITY VEHIC LES 1.
2007 HUV 44 21 Ga soline a nd Dies el Vehi cle Owne r’s Man ual Pa ge 55 6. DISCLAIMER: THIS LIMITED W ARRANTY IS EXCLUSIVE . HUSQVARNA MA KES NO OTHER W ARRANTY OF ANY KIN D, EXPRESSED O R IMPLIED.
Page 5 6 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual T ECH NICAL & CONSUMER INFO RMAT ION (GASOLINE ENGINES) Carburetor Modifi cation for High Altitude Operation At high altitud e, the standard carbureto r air-fue l mixture will be too rich.
2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 57 Emission Control System Information Source o f Emissi ons The comb ustion pr ocess p roduces ca rbon m onoxide, o xides of nitr ogen, and hy drocar bons.
Page 5 8 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual CALIFORNIA EMISSION CONTROL W ARRANTY ST ATEMENT Y ou r new Hu sqvarn a, Inc. ("Husq varna") ve hicle e ngine complies with b oth th e U.S. EP A and State of Calif ornia emis sion reg ulati ons.
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CCI P/N 103218307 Husqvarna Part N umber 531 30 81-86 Edition Code 0706 C0307B.
An important point after buying a device Husqvarna HUV 4421-D / DXP (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Husqvarna HUV 4421-D / DXP yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Husqvarna HUV 4421-D / DXP - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Husqvarna HUV 4421-D / DXP you will learn all the available features of the product, as well as information on its operation. The information that you get Husqvarna HUV 4421-D / DXP will certainly help you make a decision on the purchase.
If you already are a holder of Husqvarna HUV 4421-D / DXP, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Husqvarna HUV 4421-D / DXP.
However, one of the most important roles played by the user manual is to help in solving problems with Husqvarna HUV 4421-D / DXP. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Husqvarna HUV 4421-D / DXP along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
