Instruction/ maintenance manual of the product FM5 HP (Hewlett-Packard)
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FM5 Operator ’ s Manual 054- 121 Issue 1.1 CMW ®.
FM5 Operator ’ s Manual Over view - 1 CMW Overview Chapter Content s Seria l Numb er Loc ation . . . . . . . . . . . . . . . . . . . . . . 2 Intend ed Us e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Unit Compo nent s . . . . . .
Overview - 2 FM5 Operator ’ s Manual Serial Number Location CMW Serial Number Location Record ser ial num bers and date of purc hase in s paces provid ed.
FM5 Operator ’ s Manual O verv iew - 3 Unit Components CMW Unit Component s About This Manual This m anual con tains inf ormation for th e proper use of thi s machi ne. Se e the be ige O pera ti on Ov erv iew pages for ba sic opera ting proc edur es.
Overview - 4 FM5 Operator ’ s Manual CMW.
FM5 Operator ’ s Manual Foreword - 5 CMW Foreword This m anual is an imp ortant part of y our equip ment. It provide s sa fety in formatio n and op eration instruc tions to help you use an d main tain your Ditc h Witch e quipm ent. Read this manual be fore u sing yo ur equ ipmen t.
Foreword - 6 FM5 Operator ’ s Manual CMW FM5 Operator ’ s Manual Issue nu mber 1.1 /OM-1 1 /03 Part nu mber 05 4-121 Copyright 2003 by The Charles M achine Works, Inc.
FM5 Operator ’ s Manual Con ten ts - 7 CMW Content s Overv iew machine seria l number , informa tion a bout th e typ e of wo rk this machi ne is desig ned to perform, basic machin e comp onents, an .
Contents - 8 FM5 Operator ’ s Manual CMW.
FM5 Operator ’ s Manual Safe ty - 9 CMW Safety Chapter Content s Guide lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 0 Safety Alert Classi fica tions . . . . . . . . . . . . . . . . . . 1 1 Safet y Ale rt s . . . . . . . . .
Safe ty - 10 FM5 Operator ’ s Manual Guidelines CMW Guidel ines Follow these gui deline s before operatin g any jobsite equipm ent: • Complete p roper tr aining a nd re ad operat or ’ s manual befo re usin g equipme nt. • Contact One-C all (888- 258-080 8) and any uti lity com panies which do not subsc ribe to One -Call.
FM5 Operator ’ s Manual Safety - 1 1 Safety A lert Cl assifi cations CMW Safety Alert Classifications These cl assific ations a nd the i cons def ined o n the fol lowin g pages work tog ether to alert y ou to si tuation s which co uld be har mful to you, jo bsite bystande rs or you r equipm ent.
Safe ty - 12 FM5 Operator ’ s Manual Safety Alerts CMW Safety Alert s Electric shock . Contactin g electr ic line s will cause d eath or serio us injur y . Know loc ation o f lines a nd stay a way . Deadly ga ses. Lack of oxyge n or p resenc e of gas wi ll ca use sick ness or death.
FM5 Operator ’ s Manual Safety - 13 Safety Alerts CMW Fire or explosi on possi ble. Fu mes coul d igni te and ca use bu rns. No smokin g, no fl ame, no spark. Moving t raffic - haz ardous situa tion. De ath or se riou s injur y could resu lt. Avoid moving v ehicle s, wear hi gh vi sibili ty cloth ing, po st app ropriat e warn ing si gns.
Safe ty - 14 FM5 Operator ’ s Manual Emergency Procedures CMW Emergenc y Procedures Before op erating a ny equ ipment , revi ew emerge ncy p rocedur es an d check t hat a ll safety precaut ions h ave been taken.
FM5 Operator ’ s Manual Safety - 15 Emergency Procedures CMW If an Electri c Line is Damaged If you su spec t an ele ctric line ha s been da maged and yo u are on tr uck or traile r , DO NOT MOVE. Remain on truck or trai ler and take the followi ng actio ns.
Safe ty - 16 FM5 Operator ’ s Manual Emergency Procedures CMW If a Gas L ine is Dam aged If you s uspect a gas l ine has been d amaged , take the fol lowing actions . The o rder an d degr ee of a ction wi ll depend on the si tuation . • Immediate ly shut o ff engine(s) , if this can be done s afely an d quic kly .
FM5 Operator ’ s Manual Controls - 17 CMW Controls Chapter Content s Engin e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Fluid Mixi ng .
Controls - 18 FM5 Operator ’ s Manual Eng ine CMW Engine 1. Choke 2. Fuel shuto ff valve 3. Throttle 4. T achometer/Ho urmeter 5. Rope start Item Description Notes 1. Choke T o he lp start col d engine, close v alve. This val ve regu lates air/fu el mixtu re.
FM5 Operator ’ s Manual Controls - 19 Engine CMW 3. Thrott le T o in crease engin e spee d, move lev er aw ay from fuel tank. T o de crease engine speed , move lev er towar d fuel tank. IMPORT ANT : I ncreas ing engin e speed al so in crea ses p ump flow .
Controls - 20 FM5 Operator ’ s Manual Fluid Mixing CMW Flui d Mixing 1. Drain pl ug 2. T ank di scha rge val ve 3. Circulati on valve 4. Hopper val ve 5. Mixing jet valve 6. Discharge valv e Item Description Notes 1. Drain plug T o drain fl uid from tank, remove plug.
FM5 Operator ’ s Manual Controls - 21 Fluid Mixing CMW 2. T an k discharg e val ve T o all ow flow fr om tank to fluid pump, o pen va lve. T o stop f low from tank t o fluid pump, tur n off engine. IMPORT ANT : C lose valv e only when discon necting h ose to fluid pump.
Controls - 22 FM5 Operator ’ s Manual Fluid Mixing CMW.
FM5 Operator ’ s Manual Operat ion Over view - 2 3 CMW Operation Overview Chapter Content s Planni ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Settin g U p at Job sit e . . . . . . . . . . . . . . . . . . . . . . . 24 Mixi ng Flui d .
Operation Overvi ew - 24 FM5 Operator ’ s Manual Planning CMW Planning 1. Gather inf ormati on abo ut jobsit e (page 28). 2. I nspec t jobsite (p ag e 28). 3. Check supp lies and prepare equipm ent (page 30). Setting Up at Jobsite 1. Prepare jobs ite (page 29).
FM5 Operator ’ s Manual Operat ion Over view - 2 5 Mixing Fluid CMW Mixi ng Flu id 1. V erify th at hopp er throa t is not pl ugged before mi xing . 2. Fill fluid tank with water . Allow roo m for add itives. 3. Open ci rculati on va lve a nd tank di scharg e valve.
Operation Overvi ew - 26 FM5 Operator ’ s Manual Transferring Fluid CMW T ransferring Flu id 1. Connect ho se from mixi ng pump to drillin g unit. 2. Open hop per and di schar ge valv es. 3. Adjust e ngine throttle t o give desi red flow r ate to drilli ng unit .
FM5 Operator ’ s Manual Prepare - 27 CMW Prep are Chapter Content s Gathe r In form ation . . . . . . . . . . . . . . . . . . . . . . . . . 28 • Arrange fo r T raffic Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 • Prepare for Worki ng Near E xisting Uti lities .
Prepar e - 28 FM5 Operator ’ s Manual Gather Information CMW Gathe r In formati on A succes sful job begins before the exc avation . The fir st step i n pla nning is reviewi ng inf ormation already availab le about th e job a nd job site.
FM5 Operator ’ s Manual Prepare - 29 Prepar e Jobsite CMW Prep ar e Jobsite Inst all Fluid Unit Consider Load Requirements Inst allation T ip s • Drill h oles t hrough tr aile r cross member s to pr ovide adequa te connec tion to trailer struc ture, n ot just deck boa rds.
Prepar e - 30 FM5 Operator ’ s Manual Check S upplies and Prepare Equipment CMW Check Supplies and Prep are Equipm ent Assemble Access ori es Fire Extinguisher If required , mount a fire ex tingui sher ne ar the power uni t but awa y from po ssible points of igni tion.
FM5 Operator ’ s Manual Transport - 3 1 CMW T r ansport Chapter Content s Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 • Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transport - 32 FM5 Operator ’ s Manual Lift CMW Lift Point s Lifting po ints are identi fied by l iftin g deca ls. Lifti ng at ot her po ints is unsafe and can d amage m achiner y . Procedure Ta n k Use crane c apable of suppo rting the equipm ent ’ s si ze and weight .
FM5 Operator ’ s Manual Transport - 3 3 Haul CMW Haul Insp ect T r ai ler • Check hitc h for w ear and c racks . Lubric ate if needed. • Check ba ttery for 12 V cha rge. • Inspect lig hts for cle anlines s and c orrect op erati on. Inspec t reflec tors an d replac e if neede d.
Transport - 34 FM5 Operator ’ s Manual Hau l CMW Unhitch T railer 1. S top to w vehicl e and t railer on level ground. 2. Put manu al tr ansmis sion i nto fi rst or rever se ge ar or a utomati c tr ansmis sion i nto park. T urn o ff ignition. Set parkin g brake.
FM5 Operator ’ s Manual Drilling Fluid Concepts - 35 CMW Drilling Fluid Concept s Chapter Content s Recom mend ed P roduc t s . . . . . . . . . . . . . . . . . . . . 36 Guide lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 6 Polym er .
Drilling Fluid Concepts - 36 FM5 Operator ’ s Manual Recommended Products CMW Recomm en ded Pro d uct s For prod uctive d rillin g and eq uipment pr otectio n, use these re comme nded B aroid ® p roducts, avai lable from your Ditch Witch deale r .
FM5 Operator ’ s Manual Drilling Fluid Concepts - 37 Poly mer CMW Polymer This drilli ng fluid additi ve prov ides e xcellen t lubri catio n and increas es vi scosity in average soils and h eavy clay . In swe lling c lay , p olyme r can reduce sw elling th at traps p ipe in the bore.
Drilling Fluid Concepts - 38 FM5 Operator ’ s Manual Mixtures CMW Mixtures Bentonite does not mi x well i n water containing polymer. T o use both , mix be ntonite first, t hen add poly mer . When a dding othe r produ cts foll ow the or der li sted be low .
FM5 Operator ’ s Manual Drilling Fluid Concepts - 39 Mixtur es CMW Basic Fluid Recipes Soil type Mixture/10 0 gal (378 L) of water Notes fine sand 35 lb (1 6 kg) Bo re- Gel coarse sand 35 lb (1 6 kg) Bo re- Gel .
Drilling Fluid Concepts - 40 FM5 Operator ’ s Manual Drilling Fluid Requirem ents CMW Drilling Fl uid Requiremen t s 1. Determin e drill ing condi tions an d choo se app ropriate d rillin g fluid mi x. 2. Estimate amoun t of suppl ies neede d and c heck av ailabil ity .
FM5 Operator ’ s Manual Complete the Job - 41 CMW Complete the Job Chapter Content s Rins e Equi pment . . . . . . . . . . . . . . . . . . . . . . . .
Complete the Job - 42 FM5 Oper ator ’ s Manual Rinse Equipment CMW Rinse Equ ipme nt Spray w ater o nto equipm ent to r emove di rt and mu d. Disconnect Disconn ect and s tore h oses and cable s.
FM5 Operator ’ s Manual Servi ce - 43 CMW Service Chapter Content s Prec autions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 Recommended Lubricant s/Servic e Key . . . . . . . . 44 10 Hou r . . . . . . . . . . . . . . . . . . . .
Servi ce - 44 FM5 Operator ’ s Manual Precautions CMW Precautions Recommende d Lubrica nt s/Service Ke y Proper lu bricati on and mainte nance protects Ditch Witc h equipme nt from damag e and fail ure. Ser vice interva ls listed are fo r minimum r equire ments.
FM5 Operator ’ s Manual Servi ce - 45 10 Hour CMW Engine Oil T emperature Chart 10 Hour Check Engine Oil Check en gine oil at dipstick (shown) before operat ion and ev ery 10 hours th ereafte r . Chec k with uni t on leve l surface a nd at l east 1 5 minut es after stoppi ng engine .
Servi ce - 46 FM5 Operator ’ s Manual 20 Hour CMW 20 Hour Change Engine Oil (Initial Ser v ice) Change oil after first 20 ho urs. Pull dr ain plug a nd dr ain cra nkcase while oil is sti ll warm. Refill at f ill neck wi th 2.3 pt (1.1 L) of GEO. 50 Hour Greas e Pump Lube gre ase fi tting with N LGI #1 every 50 hour s.
FM5 Operator ’ s Manual Servi ce - 47 100 Ho ur CMW 100 Hour Change Engine Oil Change oil ev ery 100 ho urs. Pull drain plug and drai n crankc ase whil e oil is still war m. Refill at fill neck with 2.3 pt (1. 1 L) of G EO. Change Air Filter Change foam air filter el ement eve ry 1 00 hours .
Servi ce - 48 FM5 Operator ’ s Manual 100 Hour CMW.
FM5 Operator ’ s Manual Specificat ions - 4 9 CMW Specifications Dimensions U.S. Metr ic A Length 123 in 3.1 m B Height 53 in 1.3 m C Width 25.6 in 650 mm Weight, empty 660 lb 299 kg Weight, with ful l tank (wate r) 3164 l b 1435 kg Performance U.S.
Specifica tions - 50 FM5 Operator ’ s Manual CMW Specifi catio ns are c alled ou t acc ording to SAE reco mmende d practi ces. Specifi cation s are ge neral an d subject to cha nge wit hout not ice. If exact me asureme nts are requir ed, eq uipme nt should be weig hed and measure d.
FM5 Operator ’ s Manual Support - 51 Procedure CMW Support Procedure Notify yo ur deale r imm ediately of any ma lfunc tion or fa ilure o f Dit ch Witc h equipme nt. Always gi ve mod el, se rial num ber , an d appr oximate d ate of y our equi pment purchas e.
Wa rranty - 52 FM5 Operator ’ s Manual CMW W arranty Ditch Witch Equipment an d Part s Limited W arranty Policy Subject to the li mitations and exclusions herein, free r eplacement parts will be provided at any authorized Ditch Witch dealers hip for any Ditch Witch equipment or part s manufa ctured by The Charles Machine Works, Inc.
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FM5 Operator ’ s Manual Service Re cord - 55 CMW Service Record Service P erfor med Date Hours.
Service Re cord - 56 F M5 Operator ’ s Manual CMW Service P erfor med Date Hours.
An important point after buying a device HP (Hewlett-Packard) FM5 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought HP (Hewlett-Packard) FM5 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data HP (Hewlett-Packard) FM5 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, HP (Hewlett-Packard) FM5 you will learn all the available features of the product, as well as information on its operation. The information that you get HP (Hewlett-Packard) FM5 will certainly help you make a decision on the purchase.
If you already are a holder of HP (Hewlett-Packard) FM5, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime HP (Hewlett-Packard) FM5.
However, one of the most important roles played by the user manual is to help in solving problems with HP (Hewlett-Packard) FM5. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device HP (Hewlett-Packard) FM5 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
