Instruction/ maintenance manual of the product Y8610U Honeywell
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PRODUCT DAT A Put UPC Code Here 68-0291-03 ® Automatic Ignition Systems ANSI Z21.20 Y8610U Intermittent Pilot Retrofit Kit GENERAL The Y8610U is a complete kit for conver ting conventional standing pilot systems to inter mit tent pilot systems. It is used on gas-fired atmospheric furnaces, boilers, and heating appliances.
Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 2 ORDERING INFORMATION When purchasing replacement and modernizat io n products from your TRADELINE® whol esaler or distributor , refer to the TRADELINE® Catalog or price sheets for complete ordering number .
Y8610U INTERMITTENT PILO T RETROFIT KIT 3 68-0291—0 3 T ransformer Sizing: Add current ratings of Y8610, vent damper , and any other control system components. Multiply this total by 24V to determine the transformer V A requirement. Mounting: Mounts in any position except with terminals up.
Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 4 Fig. 1. Y8610U retrofit kit components. Fig. 2. S86 10U module d imensions i n inches (m m). VR8304 S8610U INTERMITTENT PILOT MODULE WITH WIRING HARNESS 392431 IGNITER- SENSOR ASSEMBL Y ALSO INCLUDED: • 394800-30 IGNITION CABLE (30 IN.
Y8610U INTERMITTENT PILO T RETROFIT KIT 5 68-0291—0 3 Fig. 3. VR8304M mo unting dimensions in inches (mm). Fig. 4. VR8 204A mounting dimensions in inc hes (mm).
Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 6 Fig. 5. 392431 Igniter-sensor mounting dimensions in inches. (mm). PLANNING THE INST ALLATION WARNING Fire or Explosio n Hazard. Can cause severe in jury , death or prop erty damage. 1. Plan the installation as outlined below .
Y8610U INTERMITTENT PILO T RETROFIT KIT 7 68-0291—0 3 INST ALLATION When Inst alling this Product… 1. Read these instructions carefully . Failure to fol low them could damage the product o r cause a hazardo us condi- tion.
Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 8 5. Applicable only to warm air heating appliances. Inspect heat exchangers for cracks, openings or excessive cor- rosion. 6. Applicable only to boilers. Inspect for evidence of water or combustion product leaks.
Y8610U INTERMITTENT PILO T RETROFIT KIT 9 68-0291—0 3 Remove Thermocouple Unscrew or snap the thermocoup le out of the pilot burner and discard. See Fig. 7. NOTE: It could be necessary to pull out the main burner for access to the pilot burner . Do not move or relocate the pilot burner .
Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 10 Inst all the Gas Control WARNING FIRE OR EXPLOSION HAZARDCAN CAUSE PROPERTY DAMAGE, SEVERE INJUR Y , OR DEA TH. Follow the se warnings exact ly: 1. Do not bend the pilot gas tubing at the gas control or at the pilot burner after the compression fitting is tightened.
Y8610U INTERMITTENT PILO T RETROFIT KIT 11 68-0291—0 3 Fig. 1 1. Install sediment trap. Mount Gas Control 1. The gas control can be mounted from 0 to 90 degrees, in any direction inclu ding vertically , from the u pright posi- tion of the gas co ntrol knob.
Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 12 Locate and Mount the S8610U Intermittent Pilot Module Location Identify a mounting lo cation for the S86 10U ignition contro l. The mounting location must provide: — Good, clear access to the field wiring terminals.
Y8610U INTERMITTENT PILO T RETROFIT KIT 13 68-0291—0 3 Connect Ignition Cable Use the provided ignition cable to connect the S8610U module to the pilot burne r . Be sure the ignition cable is not expo sed to high temperature while the appliance is operating .
Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 14 Fig. 16. Y8610U connection s in a heating system with an atmos pheric burner and no ven t damper . SETTINGS DIP Switch (S1) Settings The factory default settings for the S8610U are recommended for retrofit applications.
Y8610U INTERMITTENT PILO T RETROFIT KIT 15 68-0291—0 3 Jumper This jumper (labeled P4) is used to lock the operating sequence selected by the DIP sw itch settings.
Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 16 7. Perform a gas leak test in the appliance includ ing both the inlet and outlet sides of the gas control.
Y8610U INTERMITTENT PILO T RETROFIT KIT 17 68-0291—0 3 T R OUBLESHOOTING WARNING Fire, Explosion, or Electrical Shock Hazard. Can cause severe in jury , death or prop erty damage. Do not attempt to modify the physical or electrical characteristics of this device in any way .
Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 18 STEP 4: Check Pilot and Main Burner Lightoff. 1. Set the thermostat to “Call for Heat.” 2. W atch the pilot burner du ring the ignition sequence. See if one of the followin g occurs: a. Ignition spark continues after the pi lot is lit.
Y8610U INTERMITTENT PILO T RETROFIT KIT 19 68-0291—0 3 LED St atus and T roubleshooting The ignition control module has two LEDs; on e for flame sensing and one for system status: Fig. 21. Lo cation of LE Ds. • Flame Status and Sense LED — Indicate s system operation status and senses error conditions.
Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 20 a Flash Code Descriptions: - Flash Fast: rapi d blinking. - Heartbeat: Constant ½-second bright, ½-second dim cycles. - 4-second solid on pulse followed by “x” 1-second fla shes indicates flame current to the neare st μ A.
Y8610U INTERMITTENT PILO T RETROFIT KIT 21 68-0291—0 3 T roubleshooting Guide Refer to the Fig. 22 for troub leshooting the S8610U control module. Fig.
Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 22 ANSI STANDARDS Exhibit A Recommended Procedure for Safety Inspection of an Existing Appliance Inst allation as a Preliminary S tep to Applying .
Y8610U INTERMITTENT PILO T RETROFIT KIT 23 68-0291—0 3 Exhibit B Procedure for Inst alling Automatic Intermittent Pilot Systems Prior to beginning this procedure, a preliminary exami nation of the a.
Y8610U INTERMITTENT PI LOT RETROFIT KIT Automation and Control Solutions Honeywell Internationa l Inc. 1985 Douglas Drive North Golden Valley, MN 55422 Honeywell Limited-Honeywell Limitée 35 Dynamic Dr ive Toronto, Ontario M1V 4Z9 customer.honeywell.
An important point after buying a device Honeywell Y8610U (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Honeywell Y8610U yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Honeywell Y8610U - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Honeywell Y8610U you will learn all the available features of the product, as well as information on its operation. The information that you get Honeywell Y8610U will certainly help you make a decision on the purchase.
If you already are a holder of Honeywell Y8610U, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Honeywell Y8610U.
However, one of the most important roles played by the user manual is to help in solving problems with Honeywell Y8610U. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Honeywell Y8610U along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
