Instruction/ maintenance manual of the product HRB216TDA Honda Automobiles
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31VE2752 00X31-VE2-7520 IPC 10000.2002.04 POM53249-C PRINTED IN U.S.A. © 1997, 2000–2002 American Honda Motor Co., Inc.—All Rights Reserved Printed on Recycled Paper Owner’s Manual Rotary Mower.
Keep this owner’s manual handy, so you can refer to it any time, and make sure the manual stays with the lawn mower if you sell it. This owner’s manual is considered a permanent part of the lawn mower and should remain with the lawn mower if resold.
INTRODUCT ION 1 Congratulat ions on your selection of a Honda la w n mower! We are certain you will be please d with your purchase of one of the finest l awn mowe rs on th e mark et. We want to help you get the best r esults from your new mower and to operate it safel y.
INTRODUCTION 2 A FEW WORDS A BOUT SAFETY Your safety, and t he safety of oth ers, is very important . And using this lawn mower safely is an import ant responsibility. To help y ou make informed d ecisions a bout safety, we hav e provided operating pr ocedures and other informat ion on labels and in this manual.
CONTEN TS 3 LAWNMOWER SAFETY .................. .................... ............. ................... ......4 IMPORTANT S AFETY INFO RMATION .................. ............. ................... 4 SAFETY LA BEL LOCATIO NS .................... ........
4 LAWNMOWER SA FETY IMPORTANT SAFETY INFORMATION Most accidents with wal k-behind mowers can be prevented if you follow all instr uctions in this manual and on the mower. The most common hazards, ac cording to acciden t statistics, are discuss ed below, along with the best way t o protect yourself and oth ers.
LAWNMOWER SAFETY 5 Operating Near Roads Always watch for vehicl e t raffic when oper ating the mower near roads and driveways. Neve r operate the mower on public roads. Operator Responsibi lity Know how to stop the mower quickly in case of emergenc y.
LAWNMOWER SAFETY 6 SAFETY LABEL LOCATIONS These labels warn you of potent ial hazards that can cause serious injury . Read them careful ly. If a label comes of f or becomes hard to read, contact an authorized Honda ser vicing deale r for a replacement.
7 CONTROLS & FEATURES COMPONENT & CONTROL LOCATIONS Use these illustr ations to locate and identi fy the most frequent ly used contr ols. HANDLEBAR SHIF T LEVER THROTTLE LEVER DISCHARGE GUARD .
CONTROLS & FEATURES 8 MEETS CPSC BLADE SAFETY REQUIREMENTS. MODEL: SERIAL NO: HRB216TDA AG MAAA — 1XXXXXXX MODEL NAME AND FRAME SERIAL NUMBER LABEL FUEL VALVE AIR CLEANER CARBURETOR SPARK PLUG C.
CONTROLS & F EATURES 9 Fuel Valve The fuel valve opens and close s the fuel passage from the fuel tank to the carbu retor. Throttle Lever The throttle lev er controls engine speed and opens and closes the choke. CHOKE Closes the choke; use when start i ng a cold engine.
CONTROLS & FEATURES 10 Flywheel Brake Lever This lever is connected to the engine fl ywheel brake and t he ignition swi tch. The engine will not start unless th is lever is pushed for ward. Drive Clutch Lever The drive clutc h lever engages and disengages the transmiss ion speed selected by the shift l ever (page 11).
CONTROLS & F EATURES 11 Shift Lever The shif t lever selects a nd controls the mower’s drive s peed. 1 (slow) For mowing thick grass or maneuver ing in small areas. 2 (medium) For intermedi ate self-propelled mowi ng speed. 3 (fast) For maximum self-propelled transport speed.
12 BEFORE OPERATION ARE YOU READY TO GET STARTED? Your safety is your responsi bility. A litt l e time spent i n preparati on will signif icantly reduc e your risk of inj ury. Knowledge Read and understand this manual. Know what the control s do and how to operate them.
BEFORE OPERATION 13 Check the General Condition of the Lawn M ower: • Look around and underneath the lawn mower for signs of oil or gasoline le aks. • Look for signs of damage. • Check each contr ol for proper oper ation. • Check the blades for wear.
BEFORE OPERATION 14 GET THE MOWER READY Handlebar Height Adjustment 1. Adjust handlebar height for a comfortable oper ating position. 2. Loosen the handlebar locking knobs.
BEFORE OPERATION 15 Grass Bag A lawn mower works li ke a vacuum cleaner; i t blows air through the bag, which traps t he grass cli ppings. Always emp ty the grass bag before it becomes f i lled to the l imit of its capacity. Bagging performance wil l diminish after the bag becomes about 90% fill ed.
BEFORE OPERATION 16 Cutting Height Bagging/Side-Dischar ge: Move all four adjust ment levers to the same position. Mulching: Move the fro nt adjustment levers one position h igher than the rear levers. To adjust cutting height , pull each adjustment l ever toward the wheel, and move it into anothe r notch.
17 OPERATION MOWING PRECAUTIONS Before operati ng t he mower for the fir st time, please revi ew IMPORTANT SAFETY INFORMATION (page 4) and the previous chapter, BEFORE OPERATION (pag e 12). Even if you have operated other mowers, take t ime to become familiar wit h how this mower works and practice in a safe area unt il you build up your ski lls.
OPERATION 18 3. Press the fl ywheel brake l ever against the handlebar and hold them toget her firmly. Pul l the starter gr ip lightly until you feel resi stance, then pull briskl y.
OPERATION 19 OPERATING THE CONTROLS FOR MOWING Throttle Lever For best cut qu ality, always mow with the t hrottle lever in the FAST positi on. W hen the blade s rotate at the preset fast speed, it creates a strong fan action that lift s and cuts grass more effi ciently.
OPERATION 20 Drive Clutch Lever Push the drive clu tch lever forward and hold i t against the handleba r to propel the mower forward. Release the drive clut c h lever to stop the mower’s f orward movement. Always release t he drive clutch leve r befo re sta rting t he engine.
OPERATION 21 STO PPING THE ENG INE 1. Move the throt tle lever to SLOW. 2. Release the drive clut ch lever and fly wheel brake lever. 3. When the mower is not in use, turn the fuel valve to the OFF positi on.
OPERATION 22 SAFE MOWING PRACTICES For your safety , keep all four wheels on the ground, an d be careful to avoid losi ng your footing and your control of the mower. Keep a firm grip on the hand lebar, and walk, never run, with t he mower. Be very careful when mowing uneven or rough grou nd.
OPERATION 23 Obstacles Use the side of the mower to cut close to large obst acles, such as fences or walls. Release the drive clut c h lever to disengag e the drive when mowing around trees and other obstacles. Push the mower ar ound obstacles for better di rectional control.
OPERATION 24 MOWING TIPS When to Mow Most grasses should be mowed when they have grown 1/2 to 1 inch above their recommended height. More frequent mowing i s required for mulc hing than for bagging. For best results, yo u may need to mow the lawn twice a week during the growing se ason.
OPERATION 25 Blade Speed The blade must spin very fast t o cut properly. Al ways use the FAST thrott l e setting, and kee p the engine running at maximum rpm. If engine speed drops, it could mean the engine is being overloaded by the blade tryi ng to cut too much grass.
OPERATION 26 Mowing Patterns Your Honda mower will work most effici ently if you use the followi ng mowing patterns as much as possi ble. Mower deck and equipment design, and the dir ection in which the blade rotates, ca use these mowing patt erns to give t he best res ults.
27 SERVICING YOU R LAWNMOWER THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe , economical, and trouble-free operation . It will also help redu ce air pollut ion.
SERVICI NG YOUR LAWN MOWER 28 MAINTENANCE SAFETY Some of the most import ant safety precau tions follow. However, we cannot warn you of every conc eivable hazard that can arise in performi ng maintenance. Only y ou can de cide whether or not you should perfor m a given task.
SERVICING Y OUR LAWN MOWER 29 MAINTENANCE SCHEDULE (1) Service mor e frequently when us ed in dusty areas. (2) These ite ms should be servic ed by an authorize d Honda servi cing deale r, unless you h ave the pro per tools and ar e mechan ically pro ficient.
SERVICI NG YOUR LAWN MOWER 30 BLADES Inspection 1. Move th e fuel valve t o the OFF positi on (see page 9) and disconnect t he spark plug cap from the spark plu g (see page 36). 2. Tilt t he mower to t he right, so th e carbureto r side is up. This will help to prevent fue l leakage and hard start ing.
SERVICING Y OUR LAWN MOWER 31 Blade Removal and Install ation If you remove the bl ades for sharpening or rep lacement, you will need a torque wrenc h for install ation.
SERVICI NG YOUR LAWN MOWER 32 Blade Inst allation 1. Clean dir t and grass from around the blade mounti ng area. 2. Install the blade s using the two blade bolts and special washers as shown. Be sure to insta ll the special wash ers with the concave sid e toward t he blades and the co nvex side toward t he bolts.
SERVICING Y OUR LAWN MOWER 33 ENGINE MAINTENANCE Engine Oil Change Drain t he used oil while t he engine is warm. Warm oil drains quickly and completely . 1. Turn the fue l valve O FF (see page 9). This will r educe t he possibil ity of fuel leakage. 2.
SERVICI NG YOUR LAWN MOWER 34 Engine Oil Level Check 1. Unscrew and remove the fill er cap/dipst ick and wipe it clean. 2. Insert and remove the di pstick without screwing it into the filler neck . Check th e oil level shown on the dipstick. 3. If the oi l level is low, add oil to reach the upper limit mar k on the dips t ick.
SERVICING Y OUR LAWN MOWER 35 Air Cleaner Service A dirt y air filt er will restrict ai r flow to the carburetor , reducing engine performance. I f you operate the mower in very dusty ar eas, c lean the air filter more often than spec ified in the MA INTENANCE SCHEDULE (page 29).
SERVICI NG YOUR LAWN MOWER 36 Spark Plug Service NOTICE Incorrec t spark plugs can cause engine damage. For good performance, the spark plug must be properly gapped and free of deposits. 1. Disconn ect the spark plug cap and remove any dirt from around the spark plug area.
SERVICING Y OUR LAWN MOWER 37 4. Measure the spark plug ele ctrode gap with a suitable gauge. The gap should be 0.028 ~ 0.031 in (0 .7 ~ 0.8 mm). Correct the gap, if necessary, by carefu lly bending the side electrode. 5. Install the spark pl ug carefully, by hand, to avoid cross- thr eadi ng.
SERVICI NG YOUR LAWN MOWER 38 FUEL Fuel Information This engine is certi fied to operate on unleaded gasol ine with a pump octane rati ng of 86 or higher. Unleaded gasol ine produces fewer engine and spark plug depos its and extends exhaust system lif e.
SERVICING Y OUR LAWN MOWER 39 Refueling Fuel tank capacity: 0.29 US gal (1.1 lite r) Use unleaded gasoline with a pump octane rating of 86 or higher . Refuel in a well-ventil ated area before starting the engine. If the engi ne has been running, allow i t to cool.
SERVICI NG YOUR LAWN MOWER 40 CONTROL CABLE ADJUSTMEN TS Flywheel Brak e Cable Adjustment 1. Measure fr ee play at the top of the flywheel br ake lever. Free pla y should be 3/1 6 ~ 3/8 in (5 ~ 10 mm). If adjustment is necessary : 2. Loosen the lock nuts with a 10 mm wrench, and move the adjuster up or down as required.
SERVICING Y OUR LAWN MOWER 41 Drive Clutch Ca ble Adjustment 1. Measure fr ee play at the top of the lever, as shown. Free pla y should be 1/1 6 ~ 3/16 in (1 ~ 5 mm). If adjustment is necess ary: 2. Loosen the lock nuts with a 10 mm wrench, and move the adjuster up or down as required.
SERVICI NG YOUR LAWN MOWER 42 Shift Cable Adjustment Shift cable ad j ustment i s necessary i f the shift lev er does not operate smoothly, does not shift prop erly into a gear, or does not align with the numbers beside the le ver.
SERVICING Y OUR LAWN MOWER 43 Throttle Cabl e Inspection Throttl e cable adjustment i s necessary if the thrott le lever does not operate the choke pro perly. You can inspect choke opera t ion by observing t he movement of the choke arm, which is locat ed on top of the carburetor.
SERVICI NG YOUR LAWN MOWER 44 GRASS BAG CLEANING AND RE PLACEM ENT Grass Bag Cleaning Wash the bag wit h a garden hose, and allow it to dry completely befor e use; a wet bag will clog quickly . Grass Bag Replacement Replace a worn or damaged bag with a Honda replacemen t bag or its equivalent ( page 63).
45 STORAGE STORAGE PREPARATION Proper storag e preparation is essenti al for keeping your lawn mower trouble free and looking good. The following steps will hel p to keep rust and corrosion f rom impairing your lawn mower’ s function and appearance, and wil l make the engine easier to start when you use the lawn mower again.
STORAGE 46 3. With the mower in an upri ght position, start t he engine out doors, and let it run until it r eaches normal operating temperature to evaporate any water r emaining on the engine.
STORAGE 47 Fuel Gasoline wi ll oxidize an d deteriorate in stora ge. Old gasoline will c ause hard start i ng, and it leaves gum deposits that cl og the fuel syst em. If the gasolin e in your mower deteri orates during storage, you m ay need to have the car buretor and other fuel system comp onents, serviced or replaced.
STORAGE 48 Draining the Carbur etor and Fuel Tank 1. Make sure the fuel val v e is OFF (see page 9). Remove the carbureto r drain bolt with a 10 mm wrench, and drain the fuel from the carburet or bowl into an approved cont ainer. If you only wish to drain t he carburet or, skip to step 3.
STORAGE 49 Engine Cylinder Remove the spark pl ug (see page 36). Pour a tablespoon (5 ~ 10 cc) of cle an engine oil i nto the cylinder . Pull the sta rter rope several times t o distri bute the oil in the cyli nder. Reinstall the spark pl ug. Pull the starter rope slowly until resist ance is felt then retur n the starter gr ip gently.
STORAGE 50 PLACING IN S TORAGE If your mower will be stored with gasoli ne in the fuel tank and carbureto r, it is important to reduce the ha zard of gasoline vapor ignition. Sel ect a well-ventilated stor age area away from any appliance that operat es with a flame, such as a fur nace, water heater, or clothes dryer.
51 TRANSPO RTING BEFORE LOADING If the engine has been running, allow it to cool fo r at least 15 minut es before loading the mower on the transpor t vehicle. A hot engine and exhaust system can burn you and can ig nite some materials. 1. Turn t he fuel valve to the OFF p osition.
52 TAKING CARE OF U NEXPEC TED PROBLEMS ENGI NE PROB LEMS Engine Will Not Start Possible Cause Correction 1. Check control positions. Fuel valve OFF. Turn fuel valve O N (page 9). Throttle lever in w rong position. Move throttle lever to CH OKE position, unless the engine is warm (page 17).
TAKING CARE OF UNEXPECTED PROBLEMS 53 VIBRATION PROBLEMS MOWING AND BAGGING PROBLEMS Excessive Vibrat ion Possible Cause Correction 1. Check mower deck and blades. Grass and debris lodged under mower d eck. Clear out mower deck (page 25). Blades loose, bent, damaged, or unbalanced by improper sharpening.
54 TECHNICA L & CONS UMER INFORMATION TECHNICAL INFORMATION Serial Numbers Record the engine and fr am e serial numbers (lo cations are shown on page 8) in the spaces below. You may need these serial number s when ordering part s, and when making technical or warranty i nquiries (page 68).
TECHNICAL & CONSUMER INFORMATION 55 Spark Arrester Service (optional equipment) Your lawn mower engi ne is not factory- equipped with a spark arrester . In some areas, it is illegal t o operate an engine without a spark arrester . Check local laws and regulat ions.
TECHNICAL & CON SUMER INFORMATION 56 Oxygenated Fuels Some conventional gasoli nes are being blended with alcoh ol or an ether compound. These gasoli nes are collectively referred to as oxygenated fuel s. To meet clean air standards, some areas of the United States and Canada use oxyg enated fuels to help re duce emissions.
TECHNICAL & CONSUMER INFORMATION 57 EMISSIO N CONTROL SYSTEM Source of Emissions The combustion process produc es carbon monoxide, oxides of nitrogen, and hydrocarbons. Contr ol of hydrocarbons and ox ides of nitrogen i s very import ant because, under certain condit ions, they react t o form phot ochemical smog when subjected to sunlight.
TECHNICAL & CON SUMER INFORMATION 58 Air Index An Air Index Inform ation hang tag/l abel is applied to engines cer tified to an emission durabil i ty time peri od in accordance with the requirement s of the California Air Resour ces Board.
TECHNICAL & CONSUMER INFORMATION 59 Replacement Parts The emission control sy s tems on your new Honda engine were designed, bui lt, and certified to conform with E PA and California emission regulation s. We recommend the use o f genuine Honda parts whenever you have maintenanc e done.
TECHNICAL & CON SUMER INFORMATION 60 SPECIFICATIONS Mower Model Dimensions, Weights and Capacit ies Engine Design and Performance Transmission Design and Perfo r mance HRB216TD A Hon d a rotary mowe r, 21 inch mower d eck, 5.
TECHNICAL & CONSUMER INFORMATION 61 Maintenance Tuneup Fuel Unl eaded ga soline wit h a pump octane rating of 86 or higher. See page 39. Engine Oil SAE 10W -30, API SH o r SJ See page 34. Spark Plug Type Regular : NGK - BP6ES or DENSO - W20EP-U Resistor : NGK - BPR6ES or DENSO - W20EPR-U See page 36.
TECHNICAL & CON SUMER INFORMATION 62 CONSUMER INFORMATION Find an Authorized Honda Servicing D ealer in Your Area Call (800) 426-7701, or v isit the Find A D ealer s ection of the Honda Power Equipment World Wide Web site: www.hondapowerequipment.
TECHNICAL & CONSUMER INFORMATION 63 Replacement Parts. Optional Equi pment and Service Items Contact an authorized Honda ser vicing dealer to purchase any of these (or other ) genuine, original Honda items for your lawnmower.
TECHNICAL & CON SUMER INFORMATION 64 Distribut or's Limi ted Warr anty To Qualify for th is Warranty: The product must be purchas ed in the United States, Puerto Rico, or t he U.S. Virgin Islands from American Honda or a dealer auth orized by American Honda to sell those produc ts.
TECHNICAL & CONSUMER INFORMATION 65 Emission Control Syste m Warranty Your new Honda Power Equipment engine complies with both the U.S. EPA and Stat e of California emission regulations. American Honda provides the same emission warranty coverage for engines sold i n all 50 states.
TECHNICAL & CON SUMER INFORMATION 66 Warranty Cover age: Honda powe r equip m ent eng ines manufactured afte r January 1, 1995 an d sold in the Stat e of Cali forn ia, and U.
TECHNICAL & CONSUMER INFORMATION 67 Exclusions : FAILURES OTHER THAN THOSE RESULTING FROM DEFECTS IN M ATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS WARRANTY.
TECHNICAL & CON SUMER INFORMATION 68 Customer Servi ce Information Honda Power Equipment dealership personne l are trained professi onals. They should be able to answer any question you may have. If you e ncounter a problem that you r dealer does not solve to your satisf action, please discuss i t with the dealership's ma nagement.
69 INDEX A Acce ssories. See Part s Air Cleane r Service ....................... .... 35 Air Filter Part Number .. ..................... 6 3 Air Index ............ ........... ................. .... 58 Altitude, High Altitude Operation ....... 54 B Bag.
INDEX 70 Change . ................. ....................... .. 33 Level Ch e ck ........... ....................... .. 34 Part Numbe r ........................... ........ 63 Recomm ended ................. .............. 34 P Paint, Part Number ......
Keep this owner’s manual handy, so you can refer to it any time, and make sure the manual stays with the lawn mower if you sell it. This owner’s manual is considered a permanent part of the lawn mower and should remain with the lawn mower if resold.
31VE2752 00X31-VE2-7520 IPC 10000.2002.04 POM53249-C PRINTED IN U.S.A. © 1997, 2000–2002 American Honda Motor Co., Inc.—All Rights Reserved Printed on Recycled Paper Owner’s Manual Rotary Mower.
An important point after buying a device Honda Automobiles HRB216TDA (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Honda Automobiles HRB216TDA yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Honda Automobiles HRB216TDA - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Honda Automobiles HRB216TDA you will learn all the available features of the product, as well as information on its operation. The information that you get Honda Automobiles HRB216TDA will certainly help you make a decision on the purchase.
If you already are a holder of Honda Automobiles HRB216TDA, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Honda Automobiles HRB216TDA.
However, one of the most important roles played by the user manual is to help in solving problems with Honda Automobiles HRB216TDA. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Honda Automobiles HRB216TDA along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center