Instruction/ maintenance manual of the product R-410A Heat Controller
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I N S T A L L A T I O N I N S T R U C T I O N S H I GH - E F F I C I E N C Y CO N D E N S I N G U N I TS F E A T U R IN G E A R T H - F R I E N D L Y R - 41 0 A R E F R I G E R A NT RSG - 6 1 ⁄ 2 &a.
2 T ABLE OF CONTENTS I .S A F E T YI N F O R M A T I O N ...........................................3 I I . I N T R O D U C T I O N ..................................................4 I I I . C H E C K I N GP R O D U C TR E C E I V E D ...............
3 1.0 SAFETY INFORMA TION ! W ARN ING TH IS U NI T MUS T BE P ER MA NEN TL Y GR OUN DE D. A G ROU ND L UG I S PROVIDED NEAR THE CONTACTOR FOR A GROUND WIRE. FAILURE TO D O SO C A N CA U SE A F I RE O R E LE C TR I CA L S HO C K RE S UL T IN G I N PROPERTY DAMAGE, SEVERE PERSONAL INJURY OR DEATH.
4 II. INTRODUCTION This booklet contains the installation and operating instructions for your self-contained air conditioner. There are a few pre cautions that should be taken to de rive maximum satisfaction from it. Improper installation can result in unsatisfactory operation or danger- ous conditions.
5 V . WHY USE AN AIR COOLED SPLIT SYSTEM? • With an air cooled system, you have no water or sewer connections to make, and no troublesome and costly water treatment problems.
6 VI. ST ANDARD UNIT FEA TURES — 6 1 ⁄ 2 AND 7 1 ⁄ 2 CABINET — Galvanized steel with a durable powder coat paint finish. The cabinet front and sides are formed into a one piece unitized design with stamped louvers to provide protection for the condenser coils.
TABLE 2 P HYSICAL AND ELECTRICAL DATA TABLE (RSG) 7 Condensing Unit 078 090 Operating Weight (lbs.) [kg] 264 [119.8] 287 [130.2] Shipping Weight (lbs.) [kg] 283 [128.9] 306 [138.8] COMPRESSOR: Quantity 11 Type Scroll RPM 3500 CONDENSER FANS: Quantity 11 CFM [L/s] 4700 [2218] 4700 [2218] Diameter (in.
8 C. ORDER P ARTS When reporting shortages or damaged parts, or when ordering repair parts, give the c omplete unit model and serial numbers which are stamped on the Unit Rating Plate.
TABLE 3 REFRIGERANT PIPING DATA Equivalent Length (ft.) [m] of straight type “L” tubing for non-ferrous valves and fittings (brazed). Tube Size, O.D. 9 VIII. REFRIGERANT PIPING DA T A CONDE NSING UNI TS ARE SHI PPED WITH A N ITROGE N HOLDING C HARGE.
10 ! W ARN ING DO NOT U SE OX YGEN T O PUR GE LIN ES OR P RES SURE S YSTE M FOR L E A K T E S T . O X Y G E N R E A C T S V I O L E N T L Y W I T H O I L , W H I C H C A N CAUSE AN EXPLOSION RESULTING IN SEVERE PERSONAL INJURY OR DEATH. FIGURE 5 L IQUID LINE PRESSURE DROP PER 100 FEET EQUIVALENT LENGTH (TYPE L COPPER TUBING) NOTES: 1.
11 7. Insulate the liquid line whenever the heat pick-up or transfer can affect the sub-cool- ing. 8. Care should be taken to avoid transmission of noise or vibration to building structure. NOTES: 1. The minimum velocity line (700 fpm) is recommended for cooling only units with verti- cal or horizontal run refrigerant lines.
12 FIGURE 8 COIL ABOVE CONDENSING UNIT FIGURE 7 COIL BELOW CONDENSING UNIT 16' to 50' 51' to 100' 101' to 150' EQUIVALENT LENGTH TO EVAPORATOR (FEET) 0' to 15' LIQUID LINE O.D. SIZES (INCHES) RECOMMENDED VAPOR AND LIQUID LINE SIZES FOR VARIOUS LENGTHS OF RUN VAPOR LINE O.
13 VIX. WIRING NOTE: Field wi ring must comply wi th the National Ele ctric Code (CEC in C anada) and any local ordi nance that may app ly. X. ELECTRICAL POWER It is i mpo rtan t tha t pro per el ect ric al pow er is a vai labl e at th e uni t. Vol tag e mus t not va ry mor e tha n 10% of t hat s tam ped on t he ra tin g pla te.
14 XVI. R-410A REFRIGERANT A. TOOLS REQUIRED FOR INST ALLING & SERVICING R-410A MODELS M anifold Sets: -Up to 800 PSIG High Side -Up to 250 PSIG Low Side -550 PSIG Low Side Retard Manifold Hoses: -Service Pressure Rating of 800 PSIG Recovery Cylinders: - 400 PSIG Pressure Rating -Dept.
D. REPLACEMENT UNITS To prevent failure of a new condensing unit, the existing evaporator tubing system must be correctly sized and cleaned or replaced. Care must be exercised that the expansion device is not plugged. For new and replacement units, a liquid line filter drier should be installed and refrigerant tubing should be properly sized.
T ABLE 5 16 (1) Wire length equals twice the run distance. FIELD WIRE SIZE FOR 24 VOLT THERMOSTAT CIRCUITS SOLID COPPER WIRE - AWG 3.0 16 14 12 10 10 10 2.
17 15. Note weight of refrigerant tank. 16. When system has stabilized, check superheat at the suction line service valve. The actual line temperature should be 15° to 25°F higher than the saturation temperature corresponding to the suction pressure.
18 B. LIQUID PRESSURE CONTROL Outdoor fan motor speed control designed to regulate condenser head pressure at low ambients by varying the air volume through the condenser.
19 RSG078 SYSTEM CHARGE CHAR T 6 1 ⁄ 2 T ON CONDENSER Pressure at Liquid Service P ort (psig) Pressure at Suction Service P ort (psig) 6-1/2 T ON CONDENSING UNIT 60HZ. REFRIGERANT R-410A 92-102644-01-01 CA UTION: BEFORE FINAL REFRIGERANT CHECK, INDOOR AIR TEMPERA TURE SHOULD BE A T COMFORT CONDITIONS FOR MOST ACCURA TE RESUL TS.
20 Pressure at Liquid Service P ort (psig) Pressure at Suction Service P ort (psig) Outdoor Ambient (F° DB) 7-1/2 T ON CONDENSING UNIT 60HZ. R EFRIGERANT R-410A 92-102644-03-01 CA UTION: BEFORE FINAL REFRIGERANT CHECK, INDOOR AIR TEMPERATURE SHOULD BE AT COMFORT CONDITIONS FOR MOST ACCURA TE RESUL TS.
21 B. MAINTENANCE AND OPERA TION 1. All access panels must be in place when unit is in operation. 2. For maximum efficiency, the condenser coil must be kept clean. Periodic inspections, depending on local conditions are recommended. If it is necessary to clean the con- denser coil, use a common garden hose.
22 W ARNING ! DISCONNECT ALL POWER TO UNIT BEFORE SERVICING. CONTACTOR MAY BREAK ONLY ONE SIDE. FAILURE TO SHUT OFF POWER CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR DEATH.
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24 CM 1208.
An important point after buying a device Heat Controller R-410A (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Heat Controller R-410A yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Heat Controller R-410A - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Heat Controller R-410A you will learn all the available features of the product, as well as information on its operation. The information that you get Heat Controller R-410A will certainly help you make a decision on the purchase.
If you already are a holder of Heat Controller R-410A, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Heat Controller R-410A.
However, one of the most important roles played by the user manual is to help in solving problems with Heat Controller R-410A. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Heat Controller R-410A along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
