Instruction/ maintenance manual of the product BDE-103-A Heat Controller
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Through-The-Wall Air Conditioner Service Manual CAUTION -Before servicing the unit, read the "safety precautions" in this manual. -Only for authorized service personnel.
—2— 1. PREF A CE 1.1 SAFETY PRECAUTIONS ...............................2 1.2 INSULATION RESISTANCE TEST.................2 1.3 FEATURES .....................................................4 1.4 CONTROL LOCATIONS .................................4 2.
—3— 1.3 SPECIFICA TIONS 1.3.1 FOR BDE-103-A/BDE-123-A REMARK POWER SUPPLY CAPACITY (Btu/h) INPUT (W) RUNNING CURRENT (A) E.E.R. (Btu/W.h) CAPACITY (Btu/h) INPUT (W) RUNNING CURRENT (A) INDOOR (°C.
1.4 FEA TURES • Designed for cooling only. • Powerful and quiet cooling. • Top-down chassis for the simple installation and service. 1.5 CONTR OL LOCA TIONS 1.5.1 COOLING ONL Y MODEL • OPERA TION • VENTILA TION The ventilation lever is located in the right of the air discharge.
1.5.2 COOLING AND HEA TING MODEL • OPERA TION — 5 — A slight heat odor may come from the unit when first switching to HEAT after the cooling season is over. This odor, caused by fine dust particles on the heater, will disappear quickly. Turn the Temperature Knob to the desired setting.
— 6 — 2.1 MECHANICAL P AR TS 2.1.1 FRONT GRILLE 1. Open the inlet grille upward or downward. 2. Remove the screw which fastens the front grille. 3. Pull the front grille from the right side. 4. Remove the front grille. (See Fig. 1) 5. Re-install the component by referring to the removal procedure.
Figure 7 — 7 — 2.2 AIR HANDLING P AR TS 2.2.1 ORIFICE, HEA TER ASSY AND TURBO F AN 1. Remove the front grille. (Refer to section 2.1.1) 2. Remove the cabinet. (Refer to section 2.1.2) 3. Remove the 2 screws which fasten the evaporator at the left side and the right side.
— 8 — 2.2.3 SHROUD 1. Remove the fan. (Refer to section 2.2.2) 2. Remove the screw which fasten the shroud. 3. Remove the shroud. (See Fig. 9) 4. Re-install the component by referring to the removal procedure, above. 2.3 ELECTRICAL P AR TS 2.3.1 MO T OR 1.
— 9 — 2.3.4 PO WER CORD 1. Remove the control box. (Refer to section 2.1.3) 2. Unfold the control box. (Refer to section 2.3.3) 3. Disconnect the grounding screw from the control box. 4. Disconnect 2 receptacles. 5. Remove a screw which fastens the clip cord.
— 10 — 2.4 REFRIGERA TION CYCLE 2.4.1 CONDENSER 1. Remove the cabinet. (Refer to section 2.1.2) 2. Remove the brace and the shroud cover. (Refer to section 2.2.1) 3. Remove the 5 screws which fasten the condenser. 4. After discharging the refrigerant completely, unbraze the interconnecting tube at the condenser connections.
— 11 — — Replacement of the refrigeration cycle. 1. When replacing the refrigeration cycle, be sure to discharge the refrigerant system using a Freon TM recovery System. If there is no valve to attach the recovery system, install one (such as a WATCO A-1) before venting the Freon TM .
— 12 — Equipment needed: Vacuum pump, Charging cylinder, Manifold gauge, Brazing equipment. Pinch-off tool capable of making a vapor-proof seal, Leak detector, Tubing cutter, Hand Tools to remove components, Service valve.
— 13 — 3. INST ALLA TION 3.1 HO W T O INST ALL THE UNIT For existing sleeve, you should measure the wall sleeve dimensions. You can install the new air conditioner according to these installation instructions to achieve the best performence.
— 14 — 3.2 INST ALLA TION KITS CONTENTS Air Conditioner 1 2 Slee ve Assemb ly (optional, including e xpanded aluminum metal grille) 1 Insulation F ront (1 ea) 3 Insulation V er tical (4 ea) (Adhes.
— 15 — 3.3.1 PREP ARA TION OF SLEEVE 1. Remove the old air conditioner from the wall sleeve and prepare the wall sleeve. Clean the interior of the sleeve (do not disturb the insulation or seals). The wall sleeve must be fastened in the wall securely before installing the new air conditioner.
— 16 — Remove the backing from vertical and horizontal insulation and attach them to the inside of the wall sleeve as shown below. Remove the backing from the support blocks and attach them to the inside of the wall sleeve as shown below. Slide the baffles in the slots of the support blocks.
— 17 — 4. TR OUBLESHOO TING GUIDE 4.1 OUTSIDE DIMENSIONS 19- 21 / 32 " (499mm) 24- 21 / 32 " (626mm) 14- 13 / 32 " (366mm) CONDENSER COILS EV APORA TOR COILS FA N M OTOR : REFRIGERANT FLOW TURBO F AN CAPILLAR Y TUBE COMPRESSOR 4.
— 18 — 4.3 TR OUBLESHOO TING GUIDE In general, possible trouble is classified in two causes. The one is called Starting Failure which is caused from an electrical defect, and the other is Ineffective Air Conditioning caused by a defect in the refrigeration circuit and improper application.
— 19 — Fails to Start Check of circuit break er and fuse. Gas leakage of f eeler bulb of ther mostat Check of control s witch. Only f an f ails to star t. Improper wiring. Def ect of f an motor capacitor . Irregular motor resistance ( ). Irregular motor insulation ( ).
— 20 — — 20 — COMPLAINT CAUSE REMEDY Check voltage at outlet. Correct if none. Check voltage to rotary switch. If none, check power supply cord. Replace cord if circuit is open. Check switch continuity. Refer to wiring diagram for terminal identification.
— 21 — NAME PLATE RATING MINIMUM MAXIMUM 115V 103.5V 126.5V 208/230V 187V 253V COMPLAINT CAUSE REMEDY Check voltage. See the limits on the preceding. page. If not within limits, call an electrician. Check the wire connections, if loose, repair or replace the terminal.
— 22 — COMPLAINT CAUSE REMEDY Check the voltage. See the limits on the preced- ing page. If not within limits, call an electrician. Check overload, if externally mounted. Replace if open. (If the compressor temperature is high, remove the overload, cool, and retest.
— 23 — 5. SCHEMA TIC DIA GRAM 5.1 CIRCUIT DIA GRAM • MODEL : BDE-103-A/BDE-123-A 6411A20048L 2H00598F 4681A20044E 4681A20041M 6120AR2359E 2H01127D 6750U-L028A 6750U-L039A 2520UKCK2BA 2520UKHK2AA.
— 24 — 6. EXPLODED VIEW • MODEL: BDE-103-A/BDE-123-A 354210 753010 753011 349480 554030 W48602 559011 346811 349600 567502 349001 130410 352113 35211A 352115 352115-1 W48602 249950 137215 149410.
— 25 — 7. REPLA CEMENT P AR TS LIST • MODEL: BDE-103-A/BDE-123-A R: Service Parts N: Non Service parts A 249950 CONTROL BOX ASSY, SINGLE 4995A20408E R 264110 POWER CORD ASSY 6411A20048L R 266003.
Specifications and performance data subject to change without notice. HEA T CONTROLLER, INC. 1900 WELL WOR TH A VENUE • JA CKSON, MICHIGAN 49203 THE QU ALITY LEADER IN CONDITIONING AIR P/No.
An important point after buying a device Heat Controller BDE-103-A (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Heat Controller BDE-103-A yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Heat Controller BDE-103-A - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Heat Controller BDE-103-A you will learn all the available features of the product, as well as information on its operation. The information that you get Heat Controller BDE-103-A will certainly help you make a decision on the purchase.
If you already are a holder of Heat Controller BDE-103-A, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Heat Controller BDE-103-A.
However, one of the most important roles played by the user manual is to help in solving problems with Heat Controller BDE-103-A. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Heat Controller BDE-103-A along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center