Instruction/ maintenance manual of the product 56 BBC Hayter Mowers
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OWNER'S HANDBOOK Harrier 56 BBC CODE 563D Auto Drive (V ariable Speed) (English V ersion) CODE FROM SERIAL NO: P AR T NUMBER: 1 1 1-0657 (A) 563D 260000001 ISSUE 14.
1 2 3 4 6 5 7 8 9 10 11 12 14 15 16 17 19 18 5631TH01A 13 Main Features Specifications MAIN FEA TURES /SPECIFICA TIONS 1.2 Code 563 Engine Briggs & Stratton INTEK-55 Engine type 12K602-0120-E1 Engine/Cutterblade speed 2750 rpm Fuel type Unleaded petrol Fuel capacity 1.
1ST Y ear (12 months) W e certify that this service has been carried out by an Authorised Hayter Service Dealer Date: 1ST Y ear (12 months) Owner’s Name: Serial Number: Date: 2nd Y ear (24 months) W.
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1.2 Main Features/Specifications 1.5 Contents 1.6 Introduction 1.7 W arranty 1.8 - 1.1 1 Safety Precautions 1.8 - T raining 1.8 - 1.9 - Pr eparation 1.9 - 1.10 - Operation 1.10 - Maintenance and Storage 1.1 1 - Safety Symbols 1.1 1 - Decal Symbols 1.12 Assembling the Mower 1.
1.6 INTRODUCTION Thank you for purchasing a Hayter mower . The following pages are designed to help you gain safe and efficient service from your machine. IMPOR T ANT : This ‘Owners Handbook’ should be regarded as part of the mower as it gives essential information regarding mower safety , operation, maintenance and specifications.
LIMITED WARRANTY Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of three years from the date of purchase. The manufacturer of major proprietry components ie.
1.8 SAFETY PRECAUTIONS This safety alert symbol indicates important safety messages. When you see this symbol be alert to the possibility of injury . Carefully read the following and inform others. Y our mower is perfectly safe if used correctly . Failure to observe the following precautions may r esult in serious injury.
1.9 PRECAUTIONS SAFETY - Always use fresh fuel. Stale fuel can block the carburettor and cause leakage. - Replace fuel tank and oil tank caps securely . A damaged cutterblade or loose fixing bolt are major hazards. Before use, always visually inspect the cutting mechanism to ensure that it is in good condition.
1.10 Do not tilt the mower when starting the engine. Do not put hands or feet near or under rotating parts. Never pick up or carry the mower while the engine is running. Never lift the rear deflector while the engine is running. Never touch the exhaust/exhaust guard or cooling fins when the engine is hot.
1.11 SAFETY PRECAUTIONS Allow the engine to cool before storing in any enclosure. T o reduce the fire hazard, keep the engine and the surrounding deck area free of grass, leaves, or excessive grease. Check the rear deflector and grassbag frequently for wear or deterioration.
Remove the mower from the packaging and check that the following items have been supplied correctly . If any items are missing contact, your local Hayter dealer . 1. Engine Handbook. 2. Grassbag. T o prevent accidents cut off the long ribbon attached to the grass- bag and discard.
1.13 MOWER THE ST AR TING T o prevent engine damage the engine is shipped without oil or petrol. The engine must be filled with the correct grade of oil and petrol befor e starting the engine. Always use high quality detergent oil classified SAE 30 oil.
1.14 Controls Operate all control levers several times and ensure that the cables move freely . Check that the cutterblade stop and ground drive clutch levers return freely to their rest position when released. Whilst operating the engine throttle mechanism slight resistance should be felt when moving the lever to the ‘ choke ’ position.
1.15 MOWER THE OPERA TING Always make sure the stop lever is fully forward. (1) T o engage the (BBC) cutterblade first push the switch actuating lever downward. (2) Pull the stop lever back against the handlebar at the same time, and hold in position.
1.16 T o prevent engine damage do not use the mower on slopes gr eater than 20 degrees. T o adjust the height of cut: Grip the lever and pull sideways to dis- engage it from the locking notch, then push forwards to lower or pull backwards to raise the height of cut.
1.17 Remove the grassbag and operate the mower with the rear deflector in the closed position. Areas of heavy growth should be mown without collecting the clip- pings. If collection is required, first mow the area without the grassbag at the maximum height of cut setting.
1.18 There is very little work to do this month apart from brushing away leaves. Keep off the grass if frozen or waterlogged. Rake the grass thoroughly . Spike the lawn to aerate and stimulate soil organisms and root growth and apply lawn sand if necessary .
1.19 Keep mowing regularly and watering as necessary . Fill any cracks caused by drought with a mixture of sharp sand and soil. In dry weath- er conditions leave the grass longer to help retain ground moisture. Raise the height of cut to allow the grass to thicken and protect the roots from the winter frost and snow .
1.20 Follow the hourly or calendar intervals, whichever occurs first. More frequent service will be required if working for prolonged periods under dusty , dry conditions, or when airborne debris is present or after extensive operation cutting tall, dry grass.
T o prevent accidents stop the engine and disconnect the spark plug lead before attempting to carry out maintenance pr ocedures on the mower . 1. Air Cleaner 2. Spark Plug / Lead 3. Carburettor 4. Exhaust Guard 5. Exhaust 6. Oil fill/Dipstick 7. Start Grip 8.
1.22 Check the oil level daily before starting the engine and ensure that the correct oil level is maintained. Refer to-‘Before Starting the Mower ’ for oil checking and filling instructions. Change the engine oil after the first 5 hours of operation and thereafter according to the ‘Maintenance Schedule’:- 1.
1.23 Use only Briggs & Stratton spark tester (1) to check for a spark as shown in the diagram. Replace the spark plug every 100 hours or every season, whichever occurs first. A spark plug wrench is available from any authorised Briggs & Stratton service dealer .
Remove grass debris from the top and underside of the deck housing immediately after use. Fertilisers and top dressings ar e particularly corrosive. Thoroughly clean the mower deck immediately after use on treat- ed grass and store well away fr om corrosive materials.
Lubricate the wheels, pivot points and linkages with engine oil every 25 operating hours. Apply a good quality medium grease to the inner control cables at the point of entry and exit from their outer casing. Drain the fuel by running the engine until the fuel tank is empty and the engine stops.
1.26 Assemble the cutterblade (2) with the turned up edges facing towards the engine. Secure the cutterblade using two new fixing screws and tighten to a torque of 55Nm. T o prevent accidents never r euse the fixing screws. A slightly worn cutterblade may be re-sharpened.
1.27 Storage T o store the handlebar unscrew the 2 small securing knobs sufficient- ly to allow it to be pivoted forwards to rest against the mower . T ake care to ensure that the control cables do not become snagged at the pivot point and depress the engine stop lever to prevent it being dam- aged through contact with the engine.
PROBLEM POSSIBLE F AUL T REMEDY Engine will not turn over Engine stop lever released. Operate engine stop lever . Incorrect oil level. Check oil level. Obstruction under deck. Remove obstruction. Engine smokes Excess oil level. Check oil level. Air cleaner cartridge oil Service air cleaner .
PROBLEM POSSIBLE F AUL T REMEDY Engine vibrates excessively Mounting bolts loose. T ighten bolts Cutterblade Screw loose. T ighten Screw Cutterblade out of balance.
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CONFORMITY OF DECLARA TION 1.31 EC DECLARATION OF CONFORMITY M an ufa ct ure r: HAYTER LIMITED, Add ress: Spellb rook , Bishop’s Sto rtford, Herts . CM23 4BU.
1 CLIP GRASSBAG FLAP 11 1-0458 2 2 CONNECTING ROD 1 11-0187 1 3 BA TTER Y COVER 560015 1 4 BOL T HANDLEBAR M8*45 226024 2 5 CABLE BBC 1 11-0192 1 6 GUIDE CABLE 410037 4 7 CABLE_CLUTCH V/S 560038 1 8 C.
52 12 7 34 27 27 4 4 1 1 31 31 19 30 30 15 14 10 32 40 20 20 29 41 45 44 42 24 26 3 17 17 6 33 5 18 23 23 13 9 9 16 8 8 36 36 22 22 21 21 39 39 47 * * 35 35 48 50 A 2 25 28 43 51 Vie w A 38 37 53 53 49 11 46 UPPER MAINFRAME PA R T S LIST 1.
LIST PA R T S MAINFRAME LOWER 1 AXLE FRONT WELD ASSY 560008 1 2 BAR SPRING TENSION 560037 1 3 BEARING 6001-2RS 41 1027 2 4 BEARING FRONT AXLE 410069 2 5 BEARING HOUSING 219102 2 6 BEL T V ARIA TOR 520 41 1024 2 7 BOL T CENTRE BBC 343029 1 8 BRACKET CABLE HY412003 1 9 BRACKET CONN ROD 560029 1 10 BUSH DIA 6.
LOWER MAINFRAME PA R T S LIST 49 ROLLER SHAFT WELDED 560034 1 50 SHROUD-FREEWHEEL 340168 1 51 SPRING COUNTER BALANCE 410050 1 52 SPRING TORSION HOC GAL V 480132 1 53 SPRING V ARIA TOR HY412004 1 54 SP.
65 67 66 69 68 22 43 45 45 45 46 46 47 48 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 61 61 2 42 42 30 19 36 9 15 14 58 57 21 56 32 1 41 27 52 28 35 35 53 11 3 3 6 6 13 29 16 54 55 59 31 31 .
NOTES 1.37.
NOTES 1.38.
NOTES 1.39.
CUST OMER INFORMA TION /NOTES Serial No: Engine T ype:- 12K602-0120-E1(563D) Engine:- Briggs & Stratton INTEK-55 Date of Sale:- Y our Local Dealer:- 1.
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