Instruction/ maintenance manual of the product Kwik-Kit KK-100-05 Havis-Shields
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INSTALL INSTRUCTIONS KK-100-05 & KK-120-05 KWIK-KIT PRISONER TRANSPORT INSERT FORD and CHEVY VAN PR ISONER TRANSPORT TOOLS REQUIRED: ¼” & 3/8” Ratcheting Wrenches ¼” & 3/8”Air Ra.
KK-XXX-05_INST_8-07 2 40” COMPARTMENT (cont): QTY DESCRIPTION PART # USED FOR: 40 #10 x 1” Phillips pan head sheet metal screw GSM33196 Floor, wall to ceiling 25 #8 x 3/8” Phillips flat head scr.
Rear OEM Trim modifications 1997-2007 Chevrolet G-Series Van Installation of Kwik Kit is very similar in Ford and Chevy Vans. All kits start with a measurement at th e rear floor. The rear plastic floor trim on Chevy vans must be cut straight across as shown in phot o.
KK-XXX-05_INST_8-07 4 Ford Van Driver-Side rear Ford Van Passenger-Side rear PASSENGER WINDOW VAN PREPARATIONS: 1. Remove all rear bench seats from the vehicle. 2. Modify / remove interior parts as needed. 3. Remove floor mat/carpet and replace with ½” plywood or sound deadening m aterial.
KK-XXX-05_INST_8-07 5 1. Remove clear shrink- wrap covering the prisoner transport assembly. 2. This is the rear 40/60/or 80 section of the kit. 3. Remove all black hardware, wood panels and brackets holding wood panels. 4. Remove bolts holding the kit to the wood pallet.
KK-XXX-05_INST_8-07 6 Remove all black hardw are from asse mbled unit. This will give you the subassemblies as they are shown on the follow ing pages..
KK-XXX-05_INST_8-07 7 The following photos are the main subassemb lies as they are shipped from the factory. Remove drawing on final page and referen ce the item #’s as you install this kit.
KK-XXX-05_INST_8-07 8 Item #12 Rear bulkhead/door assembly Item #6 3 r d Compartment Bulkhead/door assembly Item #11 3 rd Compartment ceiling KWIK KIT LAYOUT Diamond plate floor and ceiling sections are not shown for detail purposes.
KK-XXX-05_INST_8-07 9 VERY IMPORTANT: Be sure that all Auxiliary lighting, video systems, Kwik kit options, and wiring are complete. Access is s ever ely limited after kit is installed. For neatness of wiring, route all cables down driver-s ide “B” pillar.
KK-XXX-05_INST_8-07 10 Place Driver-side Bench/Wall assembly into van so bench rests on wheel well Item #1 Remove steel support bracket for Emergency Exit Hatch pin.
Item #4 & #13 Place (2) Diamond Plate Floors between Bench/Wall assemblies and Front bulkhead . Place cardboard along side of bench while positioning Be careful that exposed wires are not touching metal and optional KK- x-VAK hoses are not completely crushed Note: Vent hose will be tight in spot s.
KK-XXX-05_INST_8-07 12 Remove screws holding the center divider together where 3 rd Compartment Bulkhead will be mounted. Item #5 Position 3 rd Compartment Ceiling into vehicle. Item #12 Current view of installa tion Slide the ceiling sections out of the way in order to access A/C hoses, wires, etc.
Re-install screws removed in step above and loosely attach aligning all three materials. Note: An awe or scribe is recommended to help align holes Item #9 to #5 Place 3 rd compartment bench Photo shows optional storage door Note: Be careful not to scratch bulkheads.
KK-XXX-05_INST_8-07 14 Loosely bolt Rear Bulkhead Doorframe ( at the door hinge) to Bench/Wall assemblies using ¼” x ¾” carriage bolts, washers and serrated nuts Item #6 to #2 Place the 3 rd Compartment Doorframe assembly .
KK-XXX-05_INST_8-07 15 An awe or scribe will help align the holes THE FOLLOWING STEPS AR E EXTREMLY CRITI CAL FOR A SUCCESFULL INSTALLATION! PLEASE FOLLOW THESE INSTRUCTIONS CAREFULLY.
KK-XXX-05_INST_8-07 16 Top Passenger-Side rear Top Driver-Side rear 3” Item #6 With unit positioned acc ording to m easurements on previous page, pre - drill and attach a #10 x 1” sheet metal screw to hold the rear Bulkhead in place while assembling the remainder of the unit.
Begin to tighten ALL loose hardware on the remainder of the unit, being sure to align edges and bends of materials being tightened. This will square the unit to itself.
KK-XXX-05_INST_8-07 18 3/8” x 2” Hex head bolt, washers, and nut On the Rear doorframe , remove the sheet metal screws installed e arlier. Drill 3/8” holes through the doorframe, floor, and vehicle. Attach using 3/8” x 2” hex head bolts, washers, fender washers, lock washers, and hex nuts.
Socket Ball Item #14 to doors and frames Attach Ball & Socket Style Doorstop. 1 st Attach “Ball” portion of assembly. Attach to threaded hole on the doo r using a ¼” x 1” Hex head bolt. nd 2 Attach the “Socket” and brack et portion. Attach to doorframe using #8 x ¾” Phillips machine screws and keps nuts.
KK-XXX-05_INST_8-07 20 Optional Storage Compartm ent (Sold Seperatley) FINAL INSTALLATION PHOTOS Optional Storage Compartm ent (Sold Separately).
KK-XXX-05_INST_8-07 21 PT-VIDEO-X C-VS-1800-ECO w/ C-TCB-7 & C-3090-7 K K -RLL KK-PV ENT K R -CCL-1 KR-DL PRISONER TRANSPORT OPTIONS – (A ll SOLD SEPERATLEY ).
Item 3 Item 7 Item 1 Item 12 Item 5 Item 8 ITEM DESCRIPTION 1 Driver-side Bench/Wall 2 Passenger-side Bench/Wall 3 Front Bulkhead 4 Diamond-plate Floor 5 Divider 6 Rear Bulkhead/ Doorframe 7 Driver-si.
An important point after buying a device Havis-Shields Kwik-Kit KK-100-05 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Havis-Shields Kwik-Kit KK-100-05 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Havis-Shields Kwik-Kit KK-100-05 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Havis-Shields Kwik-Kit KK-100-05 you will learn all the available features of the product, as well as information on its operation. The information that you get Havis-Shields Kwik-Kit KK-100-05 will certainly help you make a decision on the purchase.
If you already are a holder of Havis-Shields Kwik-Kit KK-100-05, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Havis-Shields Kwik-Kit KK-100-05.
However, one of the most important roles played by the user manual is to help in solving problems with Havis-Shields Kwik-Kit KK-100-05. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Havis-Shields Kwik-Kit KK-100-05 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
