Instruction/ maintenance manual of the product Kwik-Kit KK-100-03 Havis-Shields
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INSTALL INSTRUCTIONS KK-100-03 & KK-120-03 KWIK-KIT PRIS ONER TRAN SPORT INSERT FORD and CHEVY V AN PRIS ONER T RANSP ORT TOOLS REQUIRED: ¼” & 3/8” Ratcheting Wrenches ¼” & 3/8”A.
KK-XXX-03_INST _10-07 2 40” COMPARTMENT (cont): QTY DESCRIPTION PART # USED FOR: 40 #10 x 1” Phi llips pan head sheet metal screw GSM33196 Floor, wall to ceiling 25 #8 x 3/8” P hillips flat head.
KK-XXX-03_INST _10-07 3 Rear O EM Trim modifications 1997 -2008 Chevrolet G-Se ries Va n Installatio n of Kwik Kit is very similar in Fo rd and Chevy Van s. All kits start with a measure ment at the rea r floor. The rear plas tic flo or tri m on Chevy van s must b e cut straigh t across as sh own in p hoto.
KK-XXX-03_INST _10-07 4 3. PASSENGER WINDOW VAN PREPARATIONS: Note: Kwik Kits are reco mmended for Cargo Vans . The installer must determine modif ications to the interior of a wi ndow van. 1. Remove all rear bench se ats from the vehicle. 2. Modify / remove interior parts as need ed.
KK-XXX-03_INST _10-07 5 1. Remove clear shrink-wra p covering from prisoner transport assem bly. 2. This is the 3 rd compartment, 40 section 3. Rem ove all black hardware, wood fillers, and brackets holding assembli es. 4. Remove bolts holdi ng the kit to the wood pallet.
KK-XXX-03_INST _10-07 6 Remove all black hardware from assem bled unit. This will give you the subassemblies as they are shown on the followin g pages.
KK-XXX-03_INST _10-07 7 VERY IM PORTANT: Be sure tha t all Aux iliary lig hting, vid eo systems, Kwi k kit o ptions, a nd wiring a re comple te. Access is severely li mited after k it is insta lled. If optional rear load li ght(s) (KK-RLL) was ordered, in stall at this time.
KK-XXX-03_INST _10-07 8 Place Driver - side Bench/Wal l assembly into van so bench rests on wheel well Item #1 Remove steel support bracket for Emergency Exit Hatch pi n.
KK-XXX-03_INST _10-07 9 Current view of installati on Place Center Divider into vehicle. Item #5 Item #4 Item #3 NOTE: Some installers prefer to install ceiling prior to divider .
KK-XXX-03_INST _10-07 10 Item #9 Remove Bulkhead Emergenc y Exit Hatches to ease installati on. Item #9 Route dome light wires, HVAC hoses, video cables, etc t o their respective locations Item #8 Pla.
KK-XXX-03_INST _10-07 11 Rear Facing bench Bolt side door and door-frame assembly using ¼” x ¾” carriage bolts, washers and nuts. Loosely bolt Passenger-si de rear ceilings, Bench/W all assembly to Middle Bulkhead usin g ¼” x ¾” Carriage bolts and serrated nuts Note: An awe or scribe is r ecommended to help align holes.
KK-XXX-03_INST _10-07 12 Loosely bolt Rear Bulk head Doorframe ( at the door hinge) to Bench/Wall assemblies using ¼” x ¾” carriage bolts, washers and serrated nuts Item #6 to #2 Place the 3 rd Compartment Doorframe assembl y .
KK-XXX-03_INST _10-07 13 An awe or scribe will help align the holes THE FOLLOWING STEPS ARE EXTREMLY CRITICAL FOR A SUCCESFULL INSTALLATION! PLEASE FOLLOW THESE INSTRUC TIONS CAREFULLY.
KK-XXX-03_INST _10-07 14 Position Driver - side Ceiling section to mate with Bench/Wal l assembly. Pre- drill 5/32” holes into Ceiling, using Bench/Wall assemb ly holes as a guide.
KK-XXX-03_INST _10-07 15 Begin to tighten ALL loose hardware on the rem ainder of the unit, b eing sure to align edges and bends of mate rials being tightened.
KK-XXX-03_INST _10-07 16 3/8” x 2” Hex head bolt, washers, and nut On the Rear doorframe , remove the sheet metal screws installed earlier. Dril l 3/8” holes through the do orframe, floor, and vehicle. Attach using 3/8 ” x 2” hex head bolts, washers, fender wash ers, lock washers, and hex nuts .
KK-XXX-03_INST _10-07 17 Silicone all seems and joints. This wil l allow the unit to be hosed out. In the upper corner of ea ch side of the 3 rd Compartment Doorframe are small filler panels that need to be inst alled. Attach using ¼” x ¾” carriage bolts, washers, and serrated nuts.
KK-XXX-03_INST _10-07 18 FINAL INSTALLATION PHOTOS Optional Stora ge Compartment (Sold Separately) Forward Compartment for m odels KK-100-03, KK-100-04, KK-120-03 and K K-120-04.
KK-XXX-03_INST _10-07 19 PT-VIDEO-X C-VS-1800-ECO w/ C-TCB-7 & C-3090-7 KK - RLL KK-PVENT KR - CCL - 1 KR-DL PRISONER TRANSPORT OPTIONS – (All SOLD SEPERATLEY ).
ITEM DESCRIPTION 1 Driver-side Bench/Wall 2 Passenger-side Bench/Wall 3 Front Bulkhead 4 Diamond-plate F loor 5 Divider 6 Rear Bu lkhead/ Doorframe 7 Driver-side Rear Ceiling 8 Passenger-side Rear Cei.
An important point after buying a device Havis-Shields Kwik-Kit KK-100-03 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Havis-Shields Kwik-Kit KK-100-03 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Havis-Shields Kwik-Kit KK-100-03 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Havis-Shields Kwik-Kit KK-100-03 you will learn all the available features of the product, as well as information on its operation. The information that you get Havis-Shields Kwik-Kit KK-100-03 will certainly help you make a decision on the purchase.
If you already are a holder of Havis-Shields Kwik-Kit KK-100-03, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Havis-Shields Kwik-Kit KK-100-03.
However, one of the most important roles played by the user manual is to help in solving problems with Havis-Shields Kwik-Kit KK-100-03. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Havis-Shields Kwik-Kit KK-100-03 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
