Instruction/ maintenance manual of the product B9784 Harley-Davidson
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Owner's Manual with Assembly Instructions For Models B3160 and B9784 B3160 B9784 Harley-Davidson is a registered trademark and the motorcycle sound is a trademark of H-D Michigan, Inc. used under license. Fisher-Price, P ower Wheels by Fisher-Price and Pow er Lock are U .
2 Ta bl e of Contents Impor tant Inf ormation A Impor tant Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 B Wa r nings and Cautions . . . . . . . .
3 CA UTION • In the unassembled state , this package contains small par ts. Adult assembly is required. • Use the charger in dr y locations only . W ARNING • Prevent Injuries and Deaths • Direct Adult Super vision Required • K eep Children Within Safe Riding Areas .
4 Steering Bushing - 2 Steering Stop Pa r t s C Rear Wheel • If you e xper ience a problem with this product, or are missing a part, please call us at 1-800-348-0751, r ather than retur n this product to the store.
5 Exhaust Pipe Set Pa r t s T achometer Housing Sound Bo x T achometer Cov er F ront Fork Cov er T ank Seat F ront Fork Headlight Lens Headlight Housing Right - Outer Half Left - Outer Half Right - In.
6 Handgrip - 2 Handlebar Har ness Pa r t s Right Shock Set Left Shock Set Inner Outer Inner Outer Left Handlebar Right Handlebar T assel - 2 Left Strut Signal Housing - 2 Switch Cov er Right Strut Sig.
7 12 V olt Batter y Extended He x Bushing - 2 Not Shown: Label Sheet 12-VOL T CHARGER 12 V olt Charger Pb Axle Bushing - 2 Pa r t s All Shown Actual Size .354 (Small Diameter) Cap Nut - 2* .437 (Large Diameter) Cap Nut - 4* *F or your con venience , two extra .
8 T M Pa r ts Diagram D 1. V ehicle F rame 2. V ehicle Body 3. Seat 4. Rear Wheel 5. T ank 6. Left F ootboard 7. Exhaust - Inner Half - 2 8. Exhaust - Outer Half - 2 9. 12 V olt Batter y 10. Axle Bushing - 2 11. He x Bushing - 2 12. Wheel Axle - 2 13.
9 Battery Charging E Important Notes •Y our new battery must be c harged for at least 18 hours bef ore you use it in y our vehicle f or the first time. •W e recommend that you start charging your batter y bef ore beginning assembly of y our new v ehicle.
10 Battery Charging T M Pb • Plug the charger connector into the batter y . • Plug the charger into a standard 120 volt w all outlet . Note: If power flo w to the wall outlet is controlled by a s witch, make sure the s witch is “ON”. •B ef ore first-time use, charge the battery for at least 18 hours.
11 Assembl y F Children can be har med by small par ts, shar p edges and shar p points in the v ehicle’ s unassembled state , or by electrical items. Care should be tak en in unpacking and assemb ly of the vehicle . Children should not handle par ts, including the batter y , or help in assembly of the v ehicle.
12 Assembl y T M • Fit the motor har ness between the v ehicle body tabs. Motor Har ness Ta b Ta b T op View • Fit the tabs on the left f ootboard into the slots in the left side of the vehicle fr ame. Make sure both tabs are in the slots. Hint: Y ou ma y need to squeeze the left f ootboard in order to align the tabs with the slots.
13 Assembl y T M Right Exhaust Pipe - Outer Half • Fit the outer half of the right exhaust pipe (R) to the inner half of the right exhaust pipe . Hint: Use a long-shaft Phillips screwdriv er to complete this assembly step . • Align the holes in the inner half of the right exhaust pipe with the holes in the vehicle fr ame.
Assembl y 15 Strut Rear F ender #8-32 x 1 5 / 8 " Machine Screw #8-32 x 3 / 4 " Machine Screw • First, inser t a #8-32 x 1 5 / 8 " machine screw through the hole in the side of the right str ut that is closest to the rear of the vehicle body , as shown .
15 Assembl y • Slide an axle bushing, flat side first , on the wheel axle . Axle Bushing Flat Side Wheel Axle Rear Wheel He x Bushing He x Bushing • Fit two he x bushings, barrel side first, into the hole in the rear wheel. • Separate the f or k axle from the two wheel axles.
16 Assembl y T M Steering Bushing V ehicle Fr ame Neck •P osition the v ehicle frame so that the front faces y ou. • Fit a steering bushing underneath the neck of the v ehicle fr ame. •I nser t a #8 x 3 / 4 " screw into each end of the steering b ushing and tighten.
17 Assembl y Wire Cov er Switch Switch Pe g Switch Cov er • Fit the wrapped por tion of the handlebar har ness into the wire cov er . • Fit the tab on the wire cov er into the notch in the switch to lock the tw o par ts together . Handlebar Harness 25 Right Handlebar • Locate the right handlebar .
18 Assembl y T assel Staple Handgrip • Using a slotted screwdriv er , push the staple in the center of a tassel into the hole in the end of a handgrip . • Repeat this procedure to attach the other tassel to the other handlebar . 29 Plug Fo r k C ov e r •P osition the front f or k so that it is upright and facing y ou.
19 Assembl y • Fit the handlebar har ness plug up through the rectangular hole in the vehicle body . TM Handlebar Har ness Plug Rectangular Hole T M See Inset Handlebar Har ness Plug Rectangular Hole 35 • Align the screw holes in each handlebar with the scre w holes in the front f ork.
20 Assembl y .354 (Small Diameter) Cap Nut Fo rk Axle • Place a .354 (small diameter) cap nut on a flat surf ace, inside up . Fit the end of the f ork axle into the cap nut. •T ap the opposite end of the fork axle with a hammer to secure the cap nut on the axle.
21 •I nser t the handlebar har ness into the wire clip on the side of the v ehicle body . Assembl y T M Wire Clip Handlebar Har ness See Inset Wire Clip Handlebar Har ness 41 T M • Slide the f ork axle up through the bottom of the front fo r k, through the frame neck and steering stop , and out the top of the front f ork.
22 Assembl y T M •I nser t a #8 x 3 / 4 " screw through the hole in each side of the tank and tighten. Hint: To replace the batteries in the sound bo x, simply remov e the screws from the tank and remov e the tank from the vehicle fr ame. After replacing the batter ies, be sure to replace the sound bo x, tank and screws .
23 • Slide the f ender onto the ends of the handlebars. Make sure the pegs on the f ender slide ov er the tabs on the front f ork. Handlebar F ront Fo r k T abs F ront Fo r k T abs Handlebar F ender Assembl y 48 T M • Fit the tachometer to the f ork cover .
24 • Fit two e xtended hex b ushings, he x side first, into the hole in the front wheel. Extended He x Bushing Extended He x Bushing F ront Wheel Assembl y • While holding the e xtended hex b ushings in place, position the front wheel between the shoc ks.
25 • Continue to slide the wheel axle through the e xtended he x bushing, wheel, e xtended hex b ushing and then the shock. • Fit a .437 (large diameter) cap nut on the end of the wheel axle. • Suppor t the opposite end of the wheel axle and tap the cap nut with a hammer to secure it on the end of the wheel axle.
26 Label Decoration - Model B3160 G Proper label application will help to keep the labels looking their best! When applying labels, keep the follo wing guidelines in mind: •W ash y our hands before applying the labels . • Bef ore applying the labels, wipe the surf ace of the vehicle with a clean, dr y cloth to remov e any dust or oils .
Label Decoration - Model B3160 T M Left Side Right Side 27 5 4 7 27 30 18 28 29 19 31 6 13 14 10.
28 Label Decoration - Model B9784 Proper label application will help to keep the labels looking their best! When applying labels, keep the follo wing guidelines in mind: •W ash y our hands before applying the labels . • Bef ore applying the labels, wipe the surf ace of the vehicle with a clean, dr y cloth to remov e any dust or oils .
Label Decoration - Model B9784 T M Left Side Right Side 29 5 6 27 30 18 28 29 19 31 7 13 14 10 4.
30 T M IMPORT ANT! Use only P ower Wheels ® 12 volt batter y . Use of any other battery will damage your v ehicle. Make sure that you charge the battery for at least 18 hours using the enclosed P ower Wheels ® 12 volt charger bef ore operating your vehic le for the first time.
31 If a battery leak develops, av oid contact with the leaking acid and place the damaged batter y in a plastic bag. See inf or mation below f or proper disposal. If acid comes in contact with skin or eyes, flush with cool water f or at least 15 minutes and call a physician.
32 Rules f or Safe Driving K T each Safety Rules to Children While children can quickly de velop the skill necessary to drive this v ehicle, it is impor tant to remember that their judgment skills are still ve r y immature. Unsuper vised driving by children can lead to serious injur y .
33 Re verse • Press the DRIVE b utton on the tank. • Press the f oot pedal. The v ehicle drives f orward at a maximum of 2 1 / 2 mph. • Help your child pr actice steering to lear n how far and how quic kly to tur n the handlebar when driving forw ard in low speed.
34 Po w er Boost Button • Press the power boost b utton to shift the vehicle into high speed. The vehicle mov es forward at a maxim um of 5 mph. • Help your child pr actice steering to lear n how far and how quic kly to tur n the handlebar when driving forw ard in high speed.
35 Problem Possible Cause Solution V ehicle does not r un Undercharged battery Charge the battery . A new batter y should hav e been charged for at least 18 hours bef ore using the vehicle f or the first time. After first-time use, recharge the battery for at least 14 hours after each use.
36 V ehicle was running but Loose wire or loose connectors Chec k all wires and connectors. Make sure the motor suddenly stopped harness connector is tightly plugged into the batter y , and that there are no loose wires around the motors. Tr ipped thermal fuse Each P ower Wheels ® 12 volt batter y has a built-in thermal fuse.
37 V ehicle r uns sluggishly (cont.) Battery needs charging Be sure to charge the battery after each use. Battery is old and will not accept Even with proper care , a rechargeable battery does not accept full charge last f ore ver . A verage battery life is 1 to 3 y ears depending on vehicle use and use conditions .
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Printed in Mexico B3160pr-0920 If y ou are missing par ts or need assistance, please call us toll-free: Po wer Wheels ® Consumer Relations 1-800-348-0751 8 AM - 6 PM EST , Monda y through Frida y . Over 400 A uthoriz ed Service Centers! Visit us on-line at www .
An important point after buying a device Harley-Davidson B9784 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Harley-Davidson B9784 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Harley-Davidson B9784 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Harley-Davidson B9784 you will learn all the available features of the product, as well as information on its operation. The information that you get Harley-Davidson B9784 will certainly help you make a decision on the purchase.
If you already are a holder of Harley-Davidson B9784, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Harley-Davidson B9784.
However, one of the most important roles played by the user manual is to help in solving problems with Harley-Davidson B9784. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Harley-Davidson B9784 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center