Instruction/ maintenance manual of the product 40597 Harbor Freight Tools
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HEA VY DUTY TRAILER MODEL 40597 ASSEMBL Y AND OPERA TING INSTRUCTIONS 3491 Mission Oaks Blvd., Camar illo , CA 93011 Visit our W eb site at http//www .
SKU 40597 For technical questions, please call 1-800-444-3353. PAGE 2 PR ODUCT SPECIFICA TIONS SA VE THIS MANU AL Y ou will need this manual f or the saf ety warnings and precautions, assembl y , operating, inspection, maintenance and cleaning procedures, parts list and as- sembl y diagram.
SKU 40597 For technical questions, please call 1-800-444-3353. PAGE 3 assembling this product. ANSI approv ed saf ety impact eye goggles are a v ailab le from Harbor F reight T ools. 6. DRESS SAFEL Y . Do not wear loose clothing or jewelr y , as the y can become caught in moving par t s .
SKU 40597 For technical questions, please call 1-800-444-3353. PAGE 4 SPECIFIC PR ODUCT W ARNINGS AND PRECA UTIONS 1. T O A V OID PERSONAL INJUR Y AND/OR PROPERTY D AM A GE, DO N O T EXCEED THE TRAILER’S MAXIMUM WEIGHT CAP A CITY OF 1,800 POUNDS . 2.
SKU 40597 For technical questions, please call 1-800-444-3353. PAGE 5 11. TRAILER LICENSING NO TICE: Some states ma y consider this T railer a v ehicle requiring registration, licensing, and titling. Check with your State Department of Motor V ehicles for inf or mation and guidance on registering, licensing, and titling the T r ailer .
SKU 40597 For technical questions, please call 1-800-444-3353. PAGE 6 3. Attach one Connecting Rail (part #2) to the Front Left Side Rail (part #3) and another Connecting Rail to the Front Right Side Rail (part #4), using the Bolts (part #47), Spr ing Washers (par t #66), and Nuts (par t #61).
SKU 40597 For technical questions, please call 1-800-444-3353. PAGE 7 T O CENTER OF TRAILER T O REAR OF TRAILER REAR RIGHT SIDE RAIL (#22) REAR LEFT SIDE RAIL (#21) CROSS MEMBER (#20) CROSS MEMBER (#20) CROSS MEMBER (#20) 47 61 66 70 FIGURE C FRONT PORTION REAR PORTION 48 61 66 70 48 61 66 70 48 61 66 70 48 61 66 70 85 85 85 85 FIGURE D 8.
SKU 40597 For technical questions, please call 1-800-444-3353. PAGE 8 9. Attach the two Fender Seats (part #25) to the Left and Right Spring Hangers (par ts #6, #7), using the Bolts (par t #47), Spring Washers (par t #66), and Nuts (par t #61).
SKU 40597 For technical questions, please call 1-800-444-3353. PAGE 9 12. Inser t a Hub (par t #12) onto the spindle at each end of the Axle (par t # 9). Inser t the Bearings (par t #76) onto the spindles of both ends of the Axle. Inser t a W asher (par t #34) onto each spindle of the Axle.
SKU 40597 For technical questions, please call 1-800-444-3353. PAGE 10 17. Attach a T ail Light Bracket (par t #31) to the Rear Left Side Rail (par t #21), using the Bolts (par t #47), Spring W ashers (par t #66), and Nuts (par t #61). Then, repeat this Step to attach the remaining T ail Light Brack et to the Rear Right Side Rail (part #22).
SKU 40597 For technical questions, please call 1-800-444-3353. PAGE 11 21. Leav e about 18” of wire beyond the Coupler (par t #1), and r un the Wiring Harness along the inside of the Connection Rail (par t #2) to the F ront Right Side Rail (par t #4).
SKU 40597 For technical questions, please call 1-800-444-3353. PAGE 12 WIRING DIA GRAM FOR RUNNING LIGHTS.
SKU 40597 For technical questions, please call 1-800-444-3353. PAGE 13 23. Connect the Wire Lead from the two Side Running Lights (par t #83) to the Brown Wire on each side of the T r ailer . Then, inser t Wire Clips along the entire length of the Side Rails of the T railer to hold do w n the Wiring Har ness .
SKU 40597 For technical questions, please call 1-800-444-3353. PAGE 14 3-1/2” X 1” S LO TS ST AKE SLO T 3/4” PL YW OOD 3/8” DIA. MOUNTING HOLES 3/8” CROSS HEAD BOL T 3/8” FLA T W ASHER 3/4” PL YW OOD 3/8” SPRING W ASHER 3/8” HEX NUT FIGURE I F.
SKU 40597 For technical questions, please call 1-800-444-3353. PAGE 15 3/8” DIAMETER 2 1 . 6 0.75 0.75 3/8” DIAMETER 1.25 1 . 2 5 2 2 0.75 2 94.5 1.
SKU 40597 For technical questions, please call 1-800-444-3353. PAGE 16 35. Attach the Connecting Plates to the Side Rails and F ront End/Bac k End Rails, using 3/8” x 1-3/4” Cross Head Bolts and 3/8” Nuts.
SKU 40597 For technical questions, please call 1-800-444-3353. PAGE 17 ATT ACHING TRAILER T O VEHICLE OPERA TING INSTRUCTIONS 1. Only use a 2” ball hitch (not included) on the towing vehicle. (See Figure M.) 2. W ARNING! The T railer load should never exceed 1800 pounds or exceed the T railer’ s Bed siz e .
SKU 40597 For technical questions, please call 1-800-444-3353. PAGE 18 5. Connect the T ail Light Wir ing Assemb ly to the towing v ehicle’ s 12 V olt DC system. NO TE: Make sure to consult the operator’ s ma nual of the to wing vehicle f or proper connection instructions.
SKU 40597 For technical questions, please call 1-800-444-3353. PAGE 19 P AR TS LIST NO TE: Some par ts are listed and sho wn f or illustration purposes only , and are not avail- ab le individually as replacement par t s. # t r a Pn o i t p i r c s e D.
SKU 40597 For technical questions, please call 1-800-444-3353. PAGE 20 ASSEMBL Y DIA GRAM 84: WIRING HARNESS NO T SHO WN. 33 64/72 34 76 81 12/75/79 29/30 NO TE: P RIOR T O USING, LUBRICA TE THE BEARINGS THR OUGH THE GREASE FITTING ON THE INSID E OF THE HUB.
SKU 40597 For technical questions, please call 1-800-444-3353. PAGE 21 Bearing P ac king Instructions Impor tant Read and adhere to the following instructions; failure to read and obey all of the f ollo wing instructions COMPLETEL Y will v oid the warranty and can result in damage to the trailer , proper ty damage, or SERIOUS PERSONAL INJUR Y.
An important point after buying a device Harbor Freight Tools 40597 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Harbor Freight Tools 40597 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Harbor Freight Tools 40597 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Harbor Freight Tools 40597 you will learn all the available features of the product, as well as information on its operation. The information that you get Harbor Freight Tools 40597 will certainly help you make a decision on the purchase.
If you already are a holder of Harbor Freight Tools 40597, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Harbor Freight Tools 40597.
However, one of the most important roles played by the user manual is to help in solving problems with Harbor Freight Tools 40597. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Harbor Freight Tools 40597 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
