Instruction/ maintenance manual of the product PNEG-1153 GSI Outdoors
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PNEG-1153 CALC-U-DRI MOISTURE/MA TIC/MANAGER Owner ’ s Manual PNEG-1153 Date: 03-20-07.
2 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager.
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 3 T able of Content s Contents Chapter 1 Introduction ... ................ ................. ............ ................. ................ ................ ...... ............. ... 4 Chapter 2 Safety ....
4 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 1. INTRODUCTION DMC’s Calc-U-Dri Moisture/Matic is a grain dr ying control specifically designed for continuous flow, out-of-bin grain dryers with an SCR control and a DC motor on the metering ro lls.
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 5 2 . S A F E T Y SAFETY INFORMATION PLEASE READ. WATCH FOR THIS SYMBOL! IT POINTS OUT IMPORTANT SAFETY PRECAUTIONS.
6 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 3. SAFETY DECALS 1. Read and understand the Owner’s Manual. 2. Disconnect all electrical power before se rvicing or opening control box, adjusting or lubricating the equ ipment. 3. All electrical hook-ups should be in ac corda nce to the National Electrical Code.
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 7 4 . I N S T A L L A T I O N Sensor Location and Cutout Instructions Sensor Location Locations for sensor installation a re dependent on the following factors all being pre sent for proper operation. (See Figure 4A).
8 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 4. INST ALLATION Sensor Cutout Instructions Sensor Cut-Out Instructions for Six (6)" a nd Eight (8)" Augers DISCONNECT POWER TO THE AUGER MOTOR BEFORE PROCEEDIN G ANY FURTHER! 1. Look at the discharge tube and determine where the sensor can be located.
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 9 4. INST ALLATION 2. Position the sensor connecting band on the discharg e tube so that the rectangular hole is toward the discharge end. Mark the outline of the rectangular hole and the edg es of the band on the discharge auger tub e.
10 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 4. INST ALLATION Figure 4E Note: If there is more than 5/8" gap b etween the bottom pan and the outer edge of the flighting, do not use a sensor in that location. Use another location, such as a take-away auger.
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 1 1 4. INST ALLATION Figure 4G 5. On the flat bottom pan, make some filler pi eces 12" long to keep the grain closer to the sensor flag. See Figure 4G, See Figure 4 H, and See Figure 4I. Be sure the leading edge is closed so grain cannot get under the piec es.
12 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 4. INST ALLATION SLOWLY ROTATE THE AUGER BY HAND ONE COMPLETE REVOLUTION. THE FLIGHTING MUST MISS THE GAUGE COMPLETELY AND NOT RUB ON THE FILLER PIECES. IF THERE ARE AREAS OF BINDING OR HITTING, CORRECT THE SITUAT ION NOW.
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 13 4. INST ALLATION Figure 4K 3. Secure the restrictor spout to the flat bottom with 1/4" hardware. Secure the sensor by cutting the end off of the strap and mounting with a self-drilling screw to the edg e of the flat spout.
14 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 4. INST ALLATION 4. For conditions where straw or chaff can accu mulate in the re strictor funnel, the grain can be channeled over the sensor with angled brackets in the down spout. (See Figure 4N). Figure 4N Sensor Cut-Out for Round Down Spout s 1.
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 15 4. INST ALLATION Figure 4O 5. Secure the Calc-U-Dri sensor wire to the inside of the Calc-U-Dri Mo isture/Matic box with the plastic “J” clips. Connect th e sensor wires to the terminal strip marked “sensor”.
16 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 4. INST ALLATION b. In the Moisture/Matic contro l box, loca te the five (5) post terminal. This has “DC Voltmeter” written on it. The green wire should be placed on t erminal one (1) and the black on terminal two (2).
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 17 4. INST ALLATION 4. 115 Volts A/C Hook-Up a. The Calc-U-Dri Moisture/Matic requires 1 15 Volts AC. This can be on an indep endent circuit or taken from a control bo x which would automatically tu rn the Calc-U-Dri on when the dryer is on.
18 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 5. S T ART-UP AND OPERATION 1. Place the Automatic/Monitor switch in the “Monitor” position and turn the Moisture/Matic “ON”. The power indicator light should come on; if not, check the AC power input and/or Trouble Shooting Guide.
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 19 5. S T ART-UP AND OPERATION d. Why take several samples? The electronics average t he grain moisture and therefore it is possible to have a sample that is either wetter or dryer than the meter is reading (if the meter is changing rapidly while sampling).
20 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 5. S T ART-UP AND OPERATION 8. The amount of speed chan ge from “Main” speed to either “Low” or “High” speed can b e varied by using the “Speed Adjustme nts” loca ted by the indicators. A speed change of approximately 15% sh ould give good performance under most conditions.
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 21 6 . P R I N T E R I N S T A L L A T I O N ( O P T I O N A L ) 1. Disconnect all power (AC). 2. Remove the hole cover by removing the six (6) #8-32 screws holding it in. 3. Install the printer Wiring Decal 602L065 on the back of the inside door.
22 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 6. PRINTER INST ALLATION (OPTIONAL) Figure 6A.
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 23 6. PRINTER INST ALLATION (OPTIONAL) 11. Plug in the printer control cable to the printer a ssembly. 12. Wire the printer power supply wire to the pr inter assembly. Connect the red wire to #1, green wire to #2.
24 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 6. PRINTER INST ALLATION (OPTIONAL) Service for Modular Printer Assembly If removal of the circuit board is necessary, follow these st eps. 1. Disconnect AC power to the control box. 2. Carefully pull the circuit board straight out o f the guides.
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 25 7 . W I R I N G D I A G R A M S Wiring Diagram for Moisture/Matic Figure 7A.
26 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 7. WIRING DIAGRAMS Wiring Diagram for Mo isture/Matic Printer Figure 7B.
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 27 8 . P A R T S L I S T 1. Moisture/Matic/Mana ger Module Subassembly 2. Moisture/Matic/Mana ger Control Box (Plain) 3.
28 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 8. PART S LIST Moisture/Matic/Manager Module Subassembly.
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 29 8. PART S LIST Moisture/Matic/Manager Module Subassembly Ref # Part # Qty Description 1 5041 198 1 Digital Panel Meter Kit Includes Wires 2 1EL0719 1 Fu.
30 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 8. PART S LIST Moisture/Matic/Manager Control Box (Plain).
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 31 8. PART S LIST Moisture/Matic/Manager Control Box (Plain) Ref # Part # Qty Description 1 1EL0879 1 T erminal Block - 2 T erm, 30 Amp, 250 V olt 2 1EL0898 1 T erminal Block - 5 T erm, 30 Amp, 250 V olt 3 1EL0900 2 T erminal Block - 12 T erm, 30 Amp, 250 V olt 4 2EL0274 3 Relay - Gen.
32 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 8. PART S LIST Moisture/Matic/Manager Control Box (Pri nter).
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 33 8. PART S LIST Moisture/Matic/Manager Control Box (Printer) Ref # Part # Qty Description 1 1EL0854 1 Connector - Circuit Board 36 Circuits 2 1EL0879 1 T.
34 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 8. PART S LIST Printer Module Subassembly.
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 35 8. PART S LIST Printer Module Subassembly Ref # Part # Qty Description 1 602E184 1 Printer Module 2 2EL0299 1 Keyboard - 12 Button 3 602E155 1 Printer -.
36 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 8. PART S LIST Calc-U-Dri Moisture/M atic/Manager Part s.
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 37 8. PART S LIST Calc-U-Dri Moisture/Matic/Manager Part s Ref # Part # Qty Description 1 602C040 1 6" OD Calc-U-Dri Connecting Band 2 603C021 1 8&quo.
38 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 9. T ROUBLESHOOTING GUIDE Problem Possible Cause Solution 1. Digital readout dead. 1. Main AC power OFF . 2. Main fuse(s) or control fuse blown. 3. Circuit board not plugged in. 4. Bad circuit board. 5. Power supply not working.
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 39 9. T ROUBLESHOOTING GUIDE Note: 1. Never unplug or plug in the circuit board with power “ON”. 2. Do not make field adjustments on the circuit board. This is a factory adjustment only. 3. Contact your dealer or DMC if you have any qu estions on the service of your Ca lc- U-Dri Moisture/Matic.
40 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 10. WIRING EXAMPLES APPENDIX B Hooking Up a Moisture/Matic Control Box to a DMC or newer FFI GSI Port able Dryer NOTE: 1. Connect wires to bottom section of ter minal strip located in the upper control box.
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 41 10. WIRING EXAMPLES Hooking Up a Moisture/Matic Control Box to a Beard Dryer with an Altivar Drive.
42 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 10. WIRING EXAMPLES Hooking Up a Moisture/Matic Control Box to a Farm Fans Series 2100 Dryer.
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 43 10. WIRING EXAMPLES Hooking Up a Moisture/Matic Control Box to a Farm Fans Series CFS-SA 410 Dryer.
44 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 10. WIRING EXAMPLES Hooking Up a Moisture/Matic C ontrol Box to a Farm Fans Series CF/AB 270 & 320 Dryer.
PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 45 1 1 . W A R R A N T Y THE GSI GROUP, INC. (GSI) WARRANTS ALL PRODUCTS WHICH IT MANUFACTU RES TO BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PERIOD OF 12 MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER.
T his equipment shall be in stalled in a ccor dance with the cur r ent installation codes and applicable re gulations wh ich should be carefull y follo wed in all cases. Authorities having jurisdiction should be consulted before installations are made.
An important point after buying a device GSI Outdoors PNEG-1153 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought GSI Outdoors PNEG-1153 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data GSI Outdoors PNEG-1153 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, GSI Outdoors PNEG-1153 you will learn all the available features of the product, as well as information on its operation. The information that you get GSI Outdoors PNEG-1153 will certainly help you make a decision on the purchase.
If you already are a holder of GSI Outdoors PNEG-1153, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime GSI Outdoors PNEG-1153.
However, one of the most important roles played by the user manual is to help in solving problems with GSI Outdoors PNEG-1153. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device GSI Outdoors PNEG-1153 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
