Instruction/ maintenance manual of the product H8192 Grizzly
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MO DE L H8 1 92 1 " B EL T / 8 " D ISC C OMB INA TIO N S A NDE R O WNER'S M ANU A L COPYRIGHT © AUGUST , 2007 BY GRIZ ZL Y INDUSTRIAL , INC. W AR NI NG : N O P ORT IO N OF TH IS MA NUAL MA Y BE R EPROD UCE D I N ANY S HAPE OR FORM WI TH OUT T HE WR IT T EN APPROV AL OF GR IZ ZL Y I ND UST RIA L , INC .
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T ab le o f Co nt en ts INTRODUCTION ............................................................................................................................... 2 Foreword ...........................................................................
-2 - Mo del H8 1 92 1 " Belt / 8" Disc Comb o Sand er INTR O DU CTION F ore w or d We are pr ou d to of f er t he Mo d el H81 92 1 " Be l t / 8" Di s c Co m bi na ti on San d er . Th i s machine is par t of a growing Grizzly family of fine woodworking machinery .
Model H81 92 1 " Belt / 8" Disc Combo Sander -3 - .
- 4- Mo del H8 1 92 1 " Belt / 8" Disc Com bo Sander Figure 1. Model H8192 identification. A. Sanding Belt 1" x 42" B. Sanding Belt Tracking Knob C. Sanding Disc 8" D. Miter Gauge E. Disc Table F. V-Belt Safety Cover G. Sanding Belt Safety Cover H.
Model H81 92 1 " Belt / 8" Disc Combo Sander -5 - Safe t y Ins tru ctio ns fo r M ac hi ner y .
- 6 - Model H81 92 1 " Belt / 8" Disc Combo Sander .
Model H81 92 1 " Belt / 8" Disc Combo Sander - 7 - A dd iti on al Safe t y Inst ruct io ns for Belt and Disc Sanders No list of safet y guidelines can be complete. E ver y shop environment i s diffe rent . Alw ays consider s afety first , as it ap plies to you r individual working conditio ns.
-8- Model H81 92 1 " Belt / 8" Disc Combo Sander Figure 2 . T ypical t ype 5 - 1 5 plug and rece ptacle. Serious per sonal inj ur y could o ccur if you connect t he machine to t he power source before you have c ompleted the set up pro - cess .
Model H81 92 1 " Belt / 8" Disc Combo Sander -9 - We a r s a f et y g l a s s e s during t he entire se tup proce ss ! Th is ma chi ne pr e se nt s se ri ou s inj ur y ha z ar ds t o u n t r a i n e d u s e r s .
- 1 0 - Model H8 1 92 1 " Belt / 8" Disc Combo Sander In v en to r y Th e f oll owi ng is a d es cr ipt io n of t he ma in components shipped with your machine.
Model H81 92 1 " Belt / 8" Disc Combo Sander - 1 1- Hard wa re Recog ni tio n Cha r t.
- 1 2 - Mod el H 8 1 92 1 " Belt / 8" Disc Combo Sander Pl ace men t Loca tio n Consider existing and anticipat ed needs, siz e of mate rial to be proc essed through each machine, and space for auxiliary stands, work tables or other machiner y when est ablishing a location for you r new combo sander .
Model H81 92 1 " Belt / 8" Disc Combo Sander - 1 3- A ssemb ly T o av oid risk of serious injury , DO NOT connect th e s a nd e r to po wer until t old to do so in the T est Run subse ction.
- 1 4 - Model H81 92 1 " Belt / 8" Disc Combo Sander 5. Position the belt housing assembly so there is about 1 ⁄ 4 " V-belt deflection when moderate pressure is applied to the V-belt between the pulleys (see Figure 10 )—then fully tighten the cap screws to secure the belt housing assembly in place.
Model H81 92 1 " Belt / 8" Disc Combo Sander - 1 5- 9. Peel the backing from the 8" sandpaper disc and apply it to the aluminum disc. 10. Thread the M5-.8 x 5 set screw into the aluminum disc shaft. 11. Slide the aluminum disc onto the motor arbor, making sure to align the arbor key with the disc keyway.
- 1 6- M odel H8 1 92 1 " Belt / 8" Disc Com bo Sander 17. Secure the dust port, as shown in Figure 17, with the M6-1 x 15 Phillips head screw and flatwasher. Note: Make sure the dust port covers the entire opening in the dust cover. 18. Square the disc table to the sanding disc (refer to Squaring Disc Table on Page 25 ).
Model H81 92 1 " Belt / 8" Disc Combo Sander - 1 7 - 5. Turn the machine OFF . 6. Remove the switch disabling key, as shown in Figure 21 . T est Ru n Once the assembly is complete, test run your sander to make sure it runs properly and is ready for regular operation.
- 1 8- Mo del H8 1 92 1 " Belt / 8" Disc Comb o Sand er Mou n tin g S an der Once you have confirmed that your machine is running properly, mount it to a workbench.
Model H81 92 1 " Belt / 8" Disc Combo Sander - 1 9 - SE CTION 4 : OP ERA TIONS Damag e to your eyes and lungs could r esult from using this machine wit hout pro per protect iv e ge ar . Always wear safet y glas ses an d a re sp i ra to r w he n op e ra t ing th is machine.
-20- M odel H8 1 92 1 " Belt / 8" Disc Com bo Sander Note : T o pre vent burning the workpiece and ov erloading the s anding disc, move the wor kpiec e slowly bac k and forth f rom the left side of the sandi ng disc to the center . Figure 24.
Model H81 92 1 " Belt / 8" Disc Combo Sander - 21 - SE CTION 5 : A CCE SSORIE S G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex ® Spitfire Safety Glasses H0736—Shop Fox ® Safety Glasses Safety Glasses are essential to every shop.
-22- Model H8 1 92 1 " Belt / 8" Disc Comb o Sand er SE CTION 6 : MAINT ENA NC E Alwa ys disconnect power to t he m ach in e b efo re per forming maintenance.
Model H81 92 1 " Belt / 8" Disc Combo Sander -23- Ch ang i ng the Sand i ng Belt Some sanding belts are designed to sand in only one direction and will ha ve a direction indicated o n the back of the belt. The M odel H8 1 92 is designed so t hat the sanding belt tra vels downward to t he sanding table.
-2 4- M odel H8 1 92 1 " Belt / 8" Disc Comb o Sander Revie w t he troubleshooting and procedures in this section to fix or adjust y our machine if a problem dev el- ops. If you need replacement parts or y ou a re unsur e of your repair skills, then feel free t o call our T e chnical Suppor t at (57 0) 54 6- 96 63.
Model H81 92 1 " Belt / 8" Disc Combo Sander -25- Squ ar in g Dis c T able T o square the sanding disc tabl e : 1. D IS C O N N EC T T HE S A ND E R F R O M POWER! 2. Place a machinist's square or other 90° measuring tool against the disc table and sanding disc (see Figure 34 ).
-26- Mo del H8 1 92 1 " Belt / 8" Disc Com bo Sander .
Model H81 92 1 " Belt / 8" Disc Combo Sander - 27 - .
-28- Model H 8 1 92 1 " B elt / 8" Disc Combo Sander .
Model H81 92 1 " Belt / 8" Disc Combo Sander -29- REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PSB47M CAP SCREW M10-1.5 X 40 56-2 PH8192056-2 CAPACITOR COVER 2 PW04M FLAT WASHER 10MM 57 PN03M HEX NUT M8-1.
-3 0 - Model H8 1 92 1 " Belt / 8" Disc Combo Sander Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again.
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Grizzly Industrial, Inc. warrants ev er y produc t i t sells for a period of 1 year to the original purchaser from the date of purc hase . This warran t y does not ap ply to d ef ec ts due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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An important point after buying a device Grizzly H8192 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly H8192 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly H8192 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly H8192 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly H8192 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly H8192, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly H8192.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly H8192. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly H8192 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center