Instruction/ maintenance manual of the product G9962Z Grizzly
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MODEL G0445/G0582/G9962Z/9962ZX 2 4 " W I D E - B E L T S A N D E R COPYRIGHT © OCTOBER 2005 BY GRIZZLY INDUSTRIAL, INC. REVISED JUNE 2006. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints.
T able of Con ten ts INTRODUCTION ............................................................................................................................... 3 Foreword ..............................................................................
-2- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Oscillation Timing .................................................................................................................... 30 Oscillation Speed ...............................................
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -3- If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines.
-4- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Con trol P anel F eat ures Ex ter na l Fea tu res A. Digital Amp Draw Meter B. Table-Height Digital Readout C. Table Up Key D. Table Down Key E. Sanding Belt Start Button F. Conveyor Belt Start Button G. Power Light H.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -5- In ter nal Feat ures A. Belt Tension Knob B. Platen Adjustment Lever C. Platen Adjustment Lock Lever D. Lock Post Release Lever E. Tracking Adjustment Knob Figure 4. Inside the left access door. F. Upper Roller G.
-6- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Mach ine Da ta Sheet ( G 0 4 4 5 ).
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -7- Mach ine Da ta Sheet ( G 0 582 ) .
-8- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Mach ine Da ta Sheet ( G9 9 62Z ).
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -9- Mach ine Da ta Sheet ( G9 9 62Z X ) .
-10- G0445/G0582/G9962Z/9962ZX Wide Belt Sander 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. D O NO T wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -11- 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area.
-12- G0445/G0582/G9962Z/9962ZX Wide Belt Sander A ddit io nal S af et y f or Wi de Belt San ders 1. INFEED/OUTFEED AREA. When feeding the workpiece into the machine, keep clear of kickback path. 2. WORKPIECE FEEDING. Never force the workpiece into the sander, and feed only one workpiece at a time.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -13- The following list outlines the electrical phase and voltage required to operate the various sander models, as well as the amperage draw of their motors. Note: If you do not have three-phase power available, you will have to install a phase converter such as the Griz zly Phase Converter.
-14- G0445/G0582/G9962Z/9962ZX Wide Belt Sander 4 40 V Con necti on To wire the sander to 440V: 1. DISCONNECT THE SANDER FROM THE POWER SOURCE! 2. Open the electrical box located on the back of the machine.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -15- Si te Con sidera tio ns Fl oor Loa d Refe r to the Ma chine Data S hee t for the weight and footprint spec ifications of your machine. So me shop flo ors may require additi onal reinforcement to sup por t both the machine and o perato r .
-16- G0445/G0582/G9962Z/9962ZX Wide Belt Sander To install the air line: 1. Connect the hose from your air compressor to the air inlet ( Figure 9 ) on the regulator. Air Inlet Air ON/OFF Lever (Open Position) Regulator Knob 2. Move the red handle on the regulator to the open position (parallel with the air inlet).
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -17- Figure 11. Regulator knob. Dus t Col lectio n Figure 12. Typical three-port configuration. An efficient and clean dust collection system is essential to the proper function of the sander. Ensuring a healthy work environment is also dependent upon cleaning and maintaining your dust collection system.
-18- G0445/G0582/G9962Z/9962ZX Wide Belt Sander To install the sanding belt: 1. DISCONNECT THE SANDER FROM THE POWER SOURCE! 2. De-activate the belt tension piston by turning the belt tension knob ( Figure 13 ).
P ress ure Ro l ler T est It is absolutely essential to keep the pres- sure rollers set below the level of the sand - ing roller. If the pressure rollers are even, or higher than the sanding roller, the wood WILL be propelled from the sander at a high rate of speed.
-20- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Reco mmen ded A dj ust ments For your convenience, the adjustments listed below have been performed at the factory and require no further adjustment. However, we rec - ommend that you verify that the adjustments are correct and to your satisfaction.
Ch oos in g Sandp aper Operati on Saf ety Your safety is important! Please follow the warnings below during this entire section: The grit you choose will depend on the type of work, the species of wood and the stage of finish - ing. Below is a chart that groups abrasives into different categories and shows which grits fall into each-one.
-22- G0445/G0582/G9962Z/9962ZX Wide Belt Sander T able Mo ve ment Table height can be adjusted manually or with the digital key pad and motor (see Figure 15 ). Manual Table Movement: Turn the handwheel located under the front of the infeed table for manual table positioning.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -23- Am p Dra w Meter The amperage draw meter ( Figure 17 ) is located above the control panel. Use the meter to monitor the amperage draw on the machine while per- forming sanding operati ons. As a general rule, always start with a small load and work your way up.
-24- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Sand i ng W orkp iece Typically, no more than 0.5mm (approx. 1 ⁄ 64 ") of material is removed during each pass. Attempts to remove too much material can cause jamming, wood burning, rapid paper wear or tearing, poor finish, short motor life.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -25- Figure 20. Sanding belt cleaning pad. H2845 Cleaning Pads Cleaning pads are the perfect accessory for wide belt sanders. Simply set the conveyor table to height and feed the pad through to “unload” a dirty sanding belt.
-26- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Disconnect power to the machine when perform - ing maintenance, assem - bly or adjustments. Failure to do this may result in serious person - al injury. We ekl y Grease the grease fittings located on the feed belt roller axles and the sanding belt roller axles.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -27- Figure 21. Water trap on the regulator. Dus t and W at er T ra ps There are two traps on this wide belt sander. One water trap is attached to the bottom of the air regulator, and the other trap is attached on the air diaphragm assembly.
-28- G0445/G0582/G9962Z/9962ZX Wide Belt Sander T able Cal i brat ion Use the first board fed through the sander to test the accuracy of the digital thickness gauge. To calibrate the digital thickness scale: 1. Using a properly set-up planer, plane a board to uniform thickness.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -29- T ools N e ede d : Qt y 1 4mm O pen End Wr ench .................................. 1 Small Snap Ring Pliers ..................................... 1 6mm Hex W rench .......................................
-30- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Os ci l lat io n Ti mi n g When the oscillation is correctly adjusted, the sanding belt oscillates to the left and to the right at the same speed. If the sanding belt makes contact with a limit switch, as shown in Figure 25 , the emergency braking system will activate and stop the sander immediately.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -31- 5. Tighten the lock nut ( Figure 27 ) to secure the airflow adjustment knob. 6. Restrict the airflow across the air fork gap with a scrap piece of wood. You should notice the roller pivot to the right. When the stick is removed, the roller should pivot back to the left.
-32- G0445/G0582/G9962Z/9962ZX Wide Belt Sander NOTICE The table has been adjusted at the fac- tory and should require no further attention. However, we recommend verifying that it is parallel with the sanding roller. The oscillation speed of the sanding belt is adjustable.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -33- To adjust the table parallelism: 1. Pass a 24" wide board through the sander until the entire surface of the board is mak- ing contact with the sanding belt. 2. Measure the thickness of the board at vari- ous points around the edge.
-34- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Figure 33. Pressure roller adjustment locations for platen and drum type sanders. 6. Loosen the roller lock nuts ( Figure 33 ) on the infeed pressure roller . Turn the adjust- ment studs ( Figure 33 ) to lower the pressure roller until it just touches the boar d.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -35- I. Oscillation Timing Piston and Diaphragm Assy. J. Oscillation Speed Control Piston K. Belt Tension Control Piston L. Belt Tension Control Switch M. Emergency Stop Button Switch N . Emergency Stop Push Brake Switch O.
-36- G0445/G0582/G9962Z/9962ZX Wide Belt Sander 7. Insert the 2x4' wooden studs under the table for support, and with help, lift the table slightly and move it out of the rear of the machine. 8. Disconnect the limit switch, remove all mount- ing screws, and remove the emergency stop push-panel assembly .
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -37- .
-38- G0445/G0582/G9962Z/9962ZX Wide Belt Sander NOTICE Adjust the feed belt tension before adjusting the feed belt tracking. F e ed Belt T ens io n F e ed Belt T rac ki ng To adjust the feed belt tracking: 1.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -39- Maintenanc e Per formed Approximate H ours Of Use Mai nt ena nce Lo g Date.
-40- G0445/G0582/G9962Z/9962ZX Wide Belt Sander T ro ubles hoo ti ng SYMPTOM Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown fuses or tripped cir - cuit). Machine slows when oper - ating.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -41- T ro ubles hoo ti ng SYMPTOM Snake shaped marks on workpiece. Lines across width of work - piece. Glossy spots or streaks on workpiece. Sanding belt clogs quickly. Sanding belt does not ten - sion correctly; rollers pad under belt.
-42- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Control Panel Electrical Diagram (G0445/G0582/G9962Z/9962ZX) .
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -43- Control Panel Component Locations (G0445/G0582/G9962Z/9962ZX) Sanding Belt STOP Button Conveyor Belt STOP Button Emergency Stop Button Sanding Belt STAR.
-44- G0445/G0582/G9962Z/9962ZX Wide Belt Sander .
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -45- Wiring Box Components (G0445/G0582/G9962ZX) Conveyor Motor Contactor Emergency Brake Contactor UP/DOWN Table Motor Contactors Conveyor Motor Overload Re.
-46- G0445/G0582/G9962Z/9962ZX Wide Belt Sander L 1 L2 L 3 T1 T2 T3 98 9 7 95 9 6 21 N C 13 N O 14 N O 22 N C 1 2 3 4 5 6 NO N C 8 2 U V L 1 L 2 U3 1 6 1 7 1 8 1 9 1 2 1 1 6 5 3 2 1 4 1 5 14 22 A 2 T1.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -47- Wiring Box Components (G9962Z) Transformer Sanding Motor Contactor Conveyor Motor Contactor Amp Meter Current Sensor Emergency Brake Contactor UP/DOWN T.
-48- G0445/G0582/G9962Z/9962ZX Wide Belt Sander M 1 R U S V 3 A W L 1 2 S O L 1 3 F R 2 0 2 1 R F 1 7 1 9 1 6 1 8 L S L S L S 1 O L 1 M1 G L S TO P S TA R T M1 8 9 7 6 A 5 L S 2 L S 3 L S 4 P O WE R S.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -49- MO TO R M1 R U S V 3 A W L 1 2 SO L 1 3 F R 2 0 2 1 R F 1 7 1 9 1 6 1 8 L S L S L S 1 L S 2 L S 3 L S 4 O L 1 M 1 GL ST OP ST AR T M 1 9 7 6 A 5 P OWE R.
-50- G0445/G0582/G9962Z/9962ZX Wide Belt Sander 1 2 4 7 3 13 9 8 6 5 12 11 10 T o ol Bo x and A ccess or ies Diag ram.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -51- T o ol Bo x and A ccess or ies Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PH29330001 PLATEN REMOVAL TOOL 7 P0582007 SANDING BELT (#10.
-52- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Sand i ng Mot or Sy st em Dia gra m.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -53- REF PART # DESCRIPTION REF PART # DESCRIPTION 1101 P9962Z1101 MACHINE FRAME 1121 P9962Z1121 BRAKE BRACKET 1102 P9962Z1102 MOTOR BASE 1122 PW02 FLAT WASH.
-54- G0445/G0582/G9962Z/9962ZX Wide Belt Sander T able Li f t Sy st em Dia gra m.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -55- T able Li f t Sy st em P ar ts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 2101 P9962Z2101 ELEVATION SCREW 2321 P9962Z2321 HANDWHEEL 2102 PB03 .
-56- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Con v e y or Sy stem Diag ram.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -57- Con v e y or Sy stem Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 3101 P9962Z3101 CONVEYOR TABLE 3123-2 P9962ZX3123-2 FAN COVER 3102 P996.
-58- G0445/G0582/G9962Z/9962ZX Wide Belt Sander .
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -59- F e ed, Dru m, and P ressu re R ol ler P ar ts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 4101 P05824101 PISTON SLIDE RAIL (G0582) 4205 PSS07 .
-60- G0445/G0582/G9962Z/9962ZX Wide Belt Sander .
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -61- Sand i ng D r um, a nd P laten Sy st em P ar ts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 5104 P9962Z5104 BEARING UCC206 5314 P05825314 BRACK.
-62- G0445/G0582/G9962Z/9962ZX Wide Belt Sander .
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -63- Upper Ro l ler Sy stem Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 6101 P04456101 SQUARE FRAME (G0445) 6132 PB07 HEX BOLT 5/16-18 X 3/4 .
-64- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Cab ine t As semb ly Diag ram.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -65- Cab ine t As semb ly Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 7101 P9962Z7101 UPPER FRAME COVER 7105 P9962Z7105 RIGHT DOOR, UPPER FRA.
-66- G0445/G0582/G9962Z/9962ZX Wide Belt Sander G9962Z G9962ZX G0445 G0582 8104 8107 8133 8113 8116 8106 8128-1 8109 8117 8111 8132 8115 8112, 220V 8118 8129-1 8110 8129-2 8131 8108 8128-2 8130 8121 8.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -67- REF PART # DESCRIPTION REF PART # DESCRIPTION 8101 P9962Z8101 ELECTRICAL CONTROL BOX 8114 P9962ZX8114 OVRLD RELAY LR3D-086 220V 8102 P9962Z8102 HINGE (2.
-68- G0445/G0582/G9962Z/9962ZX Wide Belt Sander .
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -69- Belt Osc il lati on Sy st em P ar ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 9101 P9962Z9101 FILTER CUP 9121 P9962Z9121 CONNECTOR 1/4N X 1/8.
-70- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Lab el Dia gram Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -71- REF PART # DESCRIPTION REF PART # DESCRIPTION 200 P9962Z200 LABEL (MODEL G9962Z) 211 P9962ZX211 LABEL (AMP LOAD FOR G9962ZX) 200 P9962ZX200 LABEL (MODEL.
-72- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Hard w are Reco gn iti on C har t.
G0445/G0582/G9962Z/9962ZX Wide Belt Sander -73- Not es.
-74- G0445/G0582/G9962Z/9962ZX Wide Belt Sander Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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An important point after buying a device Grizzly G9962Z (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G9962Z yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G9962Z - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G9962Z you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G9962Z will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G9962Z, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G9962Z.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G9962Z. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G9962Z along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
