Instruction/ maintenance manual of the product G5963 Grizzly
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6" x 12" SURFACE GRINDER MODEL G5963 INSTRUCTION MANUAL COPYRIGHT ©2000 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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G5963 Surface Grinder -1- Table Of Contents PAGE 1. SAFETY SAFETY INSTRUCTIONS FOR POWER TOOLS ................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR SURFACE GRINDERS ..................4 2. CIRCUIT REQUIREMENTS 110V OPERATION .
-2- G5963 Surface Grinder Safety Instructions For Power Tools SECTION 1: SAFETY 5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe distance from work area. 6. MAKE WORK SHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
G5963 Surface Grinder -3- 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
-4- G5963 Surface Grinder Additional Safety Instructions For Surface Grinders No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your indi- vidual working conditions. Use this and other machinery with caution and respect.
G5963 Surface Grinder -5- SECTION 2: CIRCUIT REQUIREMENTS 110V Operation The motor supplied with the G5963 can be oper- ated at either 110V or 220V. The motor comes prewired for 110V. If you wish to operate at 220V, refer to the section at right. Under normal use, the motor draws approximate- ly 7.
-6- G5963 Surface Grinder We do not recommend the use of extension cords on 220V equipment. It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for exten- sion cords.
G5963 Surface Grinder -7- SECTION 3: GENERAL INFORMATION To operate this, or any power tool, safely and efficiently, it is essential to become as familiar with its characteristics as possible. The time you invest before you begin to use your Model G5963 will be time well spent.
-8- G5963 Surface Grinder Unpacking The surface grinder is shipped from the factory in two carefully packed crates. If you find the machine to be damaged after you’ve signed for delivery and the truck and driver are already gone, you will need to file a freight claim with the carrier.
G5963 Surface Grinder -9- Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship- ment. Remove this protective coating with a sol- vent cleaner or degreaser such as Grizzly’s G7895 Citrus-based Degreaser.
-10- G5963 Surface Grinder This surface grinder is heavy and awkward to move. We recommend that you use the proper equipment to put the surface grinder into posi- tion in your shop or on a mobile base. Lifting without proper equipment or ample assistance could result in serious injury.
G5963 Surface Grinder -11- Handwheel Handles Table and Handwheel There are two handwheels which control cross feed and vertical movement. The handles for these handwheels need to be threaded in the hole in the outer edge of the wheel face. Wipe the V-grooves of the table and the saddle down with way oil (Mobil Vactra #2 or equivalent).
-12- G5963 Surface Grinder DO NOT make adjustments while the surface grinder is running. Ensure that the switch is off, power is disconnected and moving parts have stopped before making adjustments. Failure to comply could result in serious injury or electri- cal shock hazard.
G5963 Surface Grinder -13- Wheel Mounting Before mounting any wheel, check it for integrity by performing a “ring check”. Balance the wheel on one finger, then lightly tap the rim of the wheel with a piece of wood such as the handle of a hammer. The wheel should have a ringing or har- monic type of sound.
-14- G5963 Surface Grinder The wheel and sleeve assembly should be bal- anced before mounting onto the Grinder. Generally the wheel itself will be balanced by the manufacturer. The Wheel Sleeve has Balance Weights positioned in a groove which can be moved to accomplish final balance of the assem- bly.
G5963 Surface Grinder -15- Dressing is performed on the face of the grinding wheel to sharpen the abrasives or to remove material which has imbedded in the surface. Dressing also makes the circumference of the wheel true to its centerpoint, thus insuring good grinding results.
-16- G5963 Surface Grinder NOTICE If a cut is taken that is too large, the surface grinder will bog down noticeably. The motor may even stall. If this happens, turn off the power immediately. Re-adjust the wheel height to allow a lighter cut and repeat the operation.
G5963 Surface Grinder -17- Once the assembly is complete and the adjust- ments are done to your satisfaction, you are ready to test the machine. Turn on the power supply at the main panel. Press the START button. Make sure that your fin- ger is poised on the STOP button, just in case there is a problem.
-18- G5963 Surface Grinder SECTION 6: MAINTENANCE Make a habit of inspecting your Surface Grinder each time you use it. Check for the following con- ditions and repair or replace when necessary: 1. Loose mounting bolts. 2. Worn switch. 3. Worn or damaged cords and plugs.
G5963 Surface Grinder -19- The following pages contain parts diagrams, parts lists, general machine data a n d warranty/return information for your Model G5963 Surface Grinder. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call the Grizzly Industrial Service Department.
-20- G5963 Surface Grinder Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DA T A SHEET Design Type ................................................................................................
G5963 Surface Grinder -21- This section covers the most common processing problems encountered in grinding and what to do about them. Do not make any adjustments until surface grinder is unplugged and moving parts have come to a complete stop. TROUBLESHOOTING SYMPTOM Motor will not start.
-22- G5963 Surface Grinder Z 1 V 1 U 1 V 2 U 2 Z 2 Z 1 V 1 U 1 V 2 U 2 Z 2 110 V olt Operation 220 V olt Operation To Switch To Switch G5963 Surface Grinder Wiring Diagram.
G5963 Surface Grinder -23- 051 P5963051 ADJUSTMENT SCREW 052 P5963052 ELEVATION NUT 053 P5963053 ELEVATION LEAD SCREW 054 PK48M KEY 4 X 4 X 20 055 P5963055 BALL BEARING 056 P5963056 SEAT 057 P5963057 THRUST BEARING 058 P5963058 GEAR SHAFT 059 P5963059 GEAR 060 P5963060 WASHER 061 P5963061 COVER 062 P5963062 CAP SCREW M6- 1.
-24- G5963 Surface Grinder G5963 SURFACE GRINDER - LOWER ASSEMBLY.
G5963 Surface Grinder -25- G5963 SURFACE GRINDER - UPPER ASSEM-.
-26- G5963 Surface Grinder Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
CUT ALONG DOTTED LINE WARRANTY CARD NAME_______________________________________________ PHONE NUMBER___________________ STREET__________________________________________________________________________.
FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_____________________________.
An important point after buying a device Grizzly G5963 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G5963 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G5963 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G5963 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G5963 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G5963, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G5963.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G5963. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G5963 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
