Instruction/ maintenance manual of the product G3105 Grizzly
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BELT/DISC SANDER MODEL G3105 INSTRUCTION MANUAL COPYRIGHT © 1991 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. REVISED APRIL, 1999. PRINTED IN U.
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G3105 Combination Sander -1- Table Of Contents PAGE 1. SAFETY SAFETY RULES FOR ALL TOOLS ......................................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR SANDERS ......................................4 2. CIRCUIT REQUIREMENTS 110V OPERATION .
-2- G3105 Combination Sander Safety Instructions For Power Tools SECTION 1: SAFETY 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept a safe distance from work area. 6. MAKE WORK SHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
G3105 Combination Sander -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
-4- G3105 Combination Sander Additional Safety Instructions For Sanders No list of safety guidelines can be com- plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect.
G3105 Combination Sander -5- 110V Operation SECTION 2: CIRCUIT REQUIREMENTS A 15-amp fuse or circuit breaker should be used when fusing this combination sander.
-6- G3105 Combination Sander SECTION 3: INTRODUCTION We are proud to offer the Grizzly Model G3105 Combination Belt and Disc Sander. The Model G3105 is part of a growing Grizzly family of fine woodworking machinery.
G3105 Combination Sander -7- Unpacking This Combination Sander is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier.
-8- G3105 Combination Sander Clean Up BENCH LOAD Your G3105 Combination Sander represents a relatively large weight load in a small footprint. Be sure that your workbench is adequately rein- forced to support the weight of the sander.
G3105 Combination Sander -9- SECTION 4: ASSEMBLY Overview All die-cut metal parts have a sharp edge (called “flashing”) on them after they are formed. This is generally removed at the factory. Sometimes a bit of flashing might escape inspection, and the sharp edge may cause cuts or lacerations when handled.
-10- G3105 Combination Sander Outside Belt Guard Using two of the knobs provided, mount the out- side belt guard to the cast-iron, inner belt guard. See Figure 3.
G3105 Combination Sander -11- Disc Table Bracket The disc table bracket mounts to the left side of the sanding unit, below the disc. Use the two hex bolts and washers provided. Tighten securely. See Figure 5. Figure 5. Disc table bracket in place. Disc Table 1.
-12- G3105 Combination Sander SECTION 5: Adjustments Belt Tension A B C Figure 7. Adjustments for tension and tracking. Belt tension is controlled by a spring loaded cam shaft. Push the Belt Tensioning Lever (part C, Figure 8) rearward to slacken the belt.
G3105 Combination Sander -13- SECTION 6: Operations Before you put your Combination Sander into use, give it a quick inspection. Before inspecting, ensure that the machine is switched off and dis- connected from its power source. 1. Are all fasteners tight? 2.
-14- G3105 Combination Sander Disc sanding is well suited for finishing small flat surfaces and curved edges. The down (right) side of the disc is the working area. The disc moves fastest and removes the most material at the outer edge. A miter gauge that fits in the slot in the table is provided.
G3105 Combination Sander -15- SECTION 7: MAINTENANCE General Shielded and pre-lubricated ball bearings require no lubrication. As for other items on this machine, such as roller shafts, use an occasional “shot” of light machine oil. Wipe off any sawdust or grit with a clean cloth before applying light oil.
-16- G3105 Combination Sander The following pages contain general machine data, parts diagrams/lists, troubleshooting guide and Warranty/Return information for your Model G3105 Combination Sander. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department.
G3105 Combination Sander -17- Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G3105 BELT/DISC SANDER MACHINE DATA SHEET Design Type ..........................................................
-18- G3105 Combination Sander 1 P3105001 ROTOR 2 P3105002 STATOR 3 P6202 BALL BEARING 6202 4 P3105004 MOTOR END BELL 6 P3105006 CAPACITOR 7 P3105007 CAPACITOR CLIP 8 P3105008 BOTTOM COVER 9 P3105009 R.
G3105 Combination Sander -19- 35 P3105035 SPRING PLATE 36 P3105036 SPRING CAP 37 P3105037 HANDLE W/KNOB 38 P3105038 BELT TABLE 39 P3105039 BELT TABLE BRACKET 40 P3105040 SWITCH 41 PS01 PHLP HD SCREW 1.
-20- G3105 Combination Sander SYMPTOM Motor will not start. Motor will not start; fuses or circuit break- ers blow. Motor fails to develop full power (power out- put of motor decreas- es rapidly with decrease in voltage at motor terminals). Motor overheats.
G3105 Combination Sander -21- NOTES.
-22- G3105 Combination Sander WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
G3105 Combination Sander 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8&q.
FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_____________________________.
An important point after buying a device Grizzly G3105 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G3105 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G3105 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G3105 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G3105 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G3105, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G3105.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G3105. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G3105 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center