Instruction/ maintenance manual of the product G1140 Grizzly
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EDGE SANDER MODEL G1140 INSTRUCTION MANUAL COPYRIGHT © 1996 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. REVISED APRIL, 1999. PRINTED IN U.
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G1140 Edge Sander -C- Table Of Contents PAGE 1. SAFETY RULES SAFETY RULES FOR POWER TOOLS ................................................................................1-2 SAFETY RULES FOR SANDERS ....................................................
G1140 Edge Sander -1- Safety Instructions For Power Tools SECTION 1: SAFETY 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept a safe distance from work area. 6. MAKE WORK SHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
-2- G1140 Edge Sander 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
G1140 Edge Sander -3- 6. TURN OFF THE SANDER WHEN NOT IN USE. Never leave a machine running unattended. 7. DO NOT stand directly in line with sanding accessories when turning the machine on. 8. DO NOT force the workpiece against the belt during operation.
-4- G1140 Edge Sander The Model G1140 will draw approximately 8 amps at 220V and 16 amps at 110V. Circuit pro- tection when operating at 220V should be on a breaker rated at 15 amps or a fuse rated at 20 amps. At 110V a 20 amp slow-blow fuse or breaker should be used.
G1140 Edge Sander -5- We do not recommend the use of extension cords on 220V equipment. It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for exten- sion cords. Should it be necessary to use an extension make sure the cord is rated Hard Service (grade S) or better.
-6- G1140 Edge Sander Commentary SECTION 3: GENERAL INFORMATION We are proud to offer the Grizzly Model G1140 Edge Sander. The Model G1140 is part of a grow- ing Grizzly family of fine woodworking machinery.
G1140 Edge Sander -7- Unpacking This G1140 Edge Sander is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier.
-8- G1140 Edge Sander Site Considerations 1. Floor Load: Your G1140 Sander represents a large weight load in a small footprint. Most commercial floors are suitable for the Model G1140. Some residential floors may require additional build up to support both machine and operator.
G1140 Edge Sander -9- Beginning Assembly Assembly of the G1140 is straightforward. We have organized the assembly process into steps. Please follow them in sequence.
-10- G1140 Edge Sander Figure 4. Lead screw bracket Installed. Figure 5. Installing the horizontal brace. Figure 7. Horizontal / vertical brace installed. Working Table 1. Bolt the lead screw bracket to the front of the stand using the four Hex Bolts already threaded in place.
G1140 Edge Sander -11- Figure 8. Checking table bracket for parallelism. Figure 9. Table trunnions installed. 6. Measure the table bracket to the stand to assure it is parallel to the stand.
-12- G1140 Edge Sander Figure 13. Installing the quick release lever. Quick Release Lever 1. Loosen the belt tracking lock knob located at the top left of the machine. 2. Slide the quick release lever through the slot on the top of the platen cover. Thread it into place until it bottoms out.
G1140 Edge Sander -13- Figure 14. Installing the auxiliary table. Auxiliary Table Figure 15. Dust hood mounted in place. Dust Hood Bolt the dust hood on using the hex bolts already threaded in place. See Figure 15. Slide the auxiliary table into place as pictured in Figure 14.
-14- G1140 Edge Sander Figure 16. Back stop properly installed. Back Stop Attach the back stop as shown in Figure 16. Set the back stop no more than 1 ⁄ 8 '' from the sandpa- per. This will prevent objects from being jammed between the back stop and the platen causing a potentially dangerous situation.
G1140 Edge Sander -15- Belt Tracking SECTION 5: ADJUSTMENTS Figure 19. Location of tracking knob. 1. Carefully move the belt left to right by hand and adjust the tracking knob as necessary to achieve proper tracking. See Figure 19. 2. Before beginning this step, read the entitled Test Run on page 18.
-16- G1140 Edge Sander Table Tilt Figure 21. Table tilt adjustment. 1. Loosen the lock handles, tilt the working table to the desired angle and retighten the lock handles. See Figure 21. 2. It may be necessary to re-adjust the working table closer to the platen.
G1140 Edge Sander -17- Platen Tilt Figure 23. Platen lock bolt. Figure 24. Platen tilted over 90 ˚. 1. Loosen the lock bolt shown in Figure 23. 2. Carefully tilt the platen assembly over. Figure 24. 3. After returning the platen assembly back to its upright position, retighten the lock bolt depicted in Figure 23.
-18- G1140 Edge Sander SECTION 6: OPERATIONS Edge & End Sanding Figure 26. Typical edge sanding method. Figure 26 depicts a typical edge sanding process. The back stop can be used for shorter workpieces if so desired. Once the assembly is complete and the adjust- ments are done to your satisfaction, you are ready to test the machine.
G1140 Edge Sander -19- Figure 28. Typical face sanding method. Figure 29. Typical contour sanding method. Horizontal Sanding When face sanding, tilt the platen so it is hori- zontal and use the back stop to hold your work- piece. Apply even hand pressure while moving the workpiece back and forth for even belt wear.
-20- G1140 Edge Sander SECTION 7: MAINTENANCE Lubrication Table Shielded and pre-lubricated ball bearings require no lubrication for the life of the bearings. In a con- tinuous-use environment, expect the bearings to last for several years. With intermittent use, bear- ings can be expected to last much longer.
G1140 Edge Sander -21- The following pages contain general machine data, parts diagrams/lists, troubleshooting guide and Warranty/Return information for your Model G1140 Edge Sander. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department.
-22- G1140 Edge Sander Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G1140 HEAVY DUTY EDGE SANDER MACHINE DATA SHEET Design Type .......................................................... Tilting Head Edge Sander, Floor Model Overall Dimensions and Specifications: Table Size .
G1140 Edge Sander -23- WHITE RED BLACK YELLOW MOTOR WIRES 110 VOLT GREEN (GROUND) TO 110 VOLT POWER SUPPLY RED WHITE BLACK YELLOW MOTOR WIRES 220VOLT GREEN (GROUND) TO 220 VOLT POWER SUPPLY NOTE: THE WIRES FROM THE POWER SUPPLY, EXCEPT THE GREEN GROUND WIRE, ARE INTERCHANGABLE, THEREFORE COLORS ARE NOT SPECIFIED.
-24- G1140 Edge Sander 1 16 64 102 101 19 18 22 25 35A 4 27 32 72 98 74 81 91 97 97 69 71 73 66 65 74 41 42 17 23 26 38 39 29 30 35A 24 76 6 7 75 95 8 5 104 78 100 47 48 79 92 51 68 67 51 55 103 63 60.
G1140 Edge Sander -25- 1 P1531001 PLATEN 2 P1140002 PLATEN COVER 3 PB24 HEX BOLT 3 / 8 ''-16 x 1 1 / 4 '' 4 PLW04 LOCK WASHER 3 / 8 '' 5 PSB14 CAP SCREW 3 / 8 '&apos.
-26- G1140 Edge Sander Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
G1140 Edge Sander CUT ALONG DOTTED LINE 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mi.
-28- G1140 Edge Sander FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name______.
An important point after buying a device Grizzly G1140 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G1140 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G1140 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G1140 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G1140 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G1140, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G1140.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G1140. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G1140 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
