Instruction/ maintenance manual of the product G1066 Grizzly
Go to page of 54
DRUM SANDER MODEL G1066/G1066Z/G1079 INSTRUCTION MANUAL COPYRIGHT © MAY, 2002 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED.
WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints.
Table Of Contents PAGE 1. SAFETY SAFETY RULES FOR POWER TOOLS ............................................................................2-3 SAFETY RULES FOR THE DRUM SANDER ......................................................................4 2. CIRCUIT REQUIREMENTS 220V OPERATION .
-2- G1066/G1066Z/G1079 Drum Sander Safety Instructions For Power Tools SECTION 1: SAFETY 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
G1066/G1066Z/G1079 Drum Sander -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate.
-4- G1066/G1066Z/G1079 Drum Sander Additional Safety Instructions For The Drum Sander • DO NOT allow anyone to stand at the out- feed end when feeding your stock. • DO NOT jam workpiece into the machine during operation. Firmly grasp the work- piece in both hands and ease it into the machine using light pressure.
G1066/G1066Z/G1079 Drum Sander -5- SECTION 2: CIRCUIT REQUIREMENTS 220V Single-Phase The Model G1066/G1066Z/G1079 features 220V single-phase motors. The G1066/G1066Z 5 HP motor will safely draw about 25 amps under load. The G1079 2 HP drum motor requires 12 amps for safe operation.
-6- G1066/G1066Z/G1079 Drum Sander The Model G1066/G1066Z/G1079 comes pre- wired for 220 volt operation. Wiring diagrams are provided at the back of this manual should it be necessary to repair or revise the wiring. Always consult a qualified electrician when doing any electrical work on this equipment.
SECTION 3: GENERAL INFORMATION Most important, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below. Grizzly Industrial, Inc. 1203 Lycoming Mall Circle Muncy, PA 17756 Phone: (570) 546-9663 Fax: (800) 438-5901 E-Mail: techsupport@grizzly.
-8- G1066/G1066Z/G1079 Drum Sander Unpacking The Model G1066/G1066Z/G1079 Drum Sander is shipped from the manufacturer in a carefully packed carton. If you discover your machine is damaged after you have signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier.
G1066/G1066Z/G1079 Drum Sander -9- 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm Washer Lock Washer Hex Nut Wing Nut Phillips Head Sheet Metal Screw Setscrew Phillips Head .
-10- G1066/G1066Z/G1079 Drum Sander Site Considerations FLOOR LOAD Your new drum sander represents a large weight load in a moderate sized footprint. Most shop floors will be adequate for the weight of the drum sander; however, some floors may require addi- tional support.
G1066/G1066Z/G1079 Drum Sander -11- SECTION 4: ASSEMBLY Dust Ports Figure 2. Top-mounted 4" dust ports. The Model G1066/G1079 Drum Sander comes equipped with two 4'' dust ports as shown in Figure 2 . Apply double sided tape between the plastic dust ports and the sheet metal cover, then secure in place with sheet metal screws.
-12- G1066/G1066Z/G1079 Drum Sander Crank Handle Figure 3. Crank handle attachment. Figure 4. Control panel attached to base unit. The crank handle is normally installed on the front right lead screw shaft, and is held in place with two setscrews already threaded into the han- dle, as shown in Figure 3 .
G1066/G1066Z/G1079 Drum Sander -13- SECTION 5: ADJUSTMENTS Drum Alignment Figure 5. Feed direction perpendicular to drum. Keep loose clothing out of the way of machinery and keep hair pulled back. Wear safety glasses dur- ing the entire adjustment process.
-14- G1066/G1066Z/G1079 Drum Sander 3. Start with the front sanding drum. Lower the table so the block will slide easily under the pressure bars. Slide the block over to one side of the table, with the front edge lined up to the front of the table.
G1066/G1066Z/G1079 Drum Sander -15- In addition to premature wear and failure of sandpaper, improper drum alignment could cause the possibility of an uncontrolled exit of material from the machine—which could result in damage to property or potential operator injury.
-16- G1066/G1066Z/G1079 Drum Sander To provide increased operator control, the Model G1066Z features height adjustment controls for the feed roller. These controls are located on the underside of the roller pressure spring controls and consist of a hex bolt and jamnut setup, exact- ly like the roller pressure spring tension controls.
G1066/G1066Z/G1079 Drum Sander -17- V-Belt The sanding drums are driven by two V-Belts on the Models G1066 & G1066Z and one V-Belt on the Model G1079.
-18- G1066/G1066Z/G1079 Drum Sander Figure 14. Illustrates paper preparation. 4. Unwind the old sandpaper and use it as a pattern or use the pattern in Figure 14 to cut a piece of 6" wide sandpaper of the desired grit. It is necessary to cut a triangular portion of the paper away at each end.
G1066/G1066Z/G1079 Drum Sander -19- Figure 15. Sandpaper ends taped on Model G1066Z. Paper Replacement G1066Z The Model G1066Z is designed for 3" wide hook and loop sandpaper rolls. To change sandpaper on the G1066Z: 1. Disconnect the sander from the power source! 2.
-20- G1066/G1066Z/G1079 Drum Sander Dust Collection The dust collection ports are located on the top of the sanding head cover and each measures 4" in diameter.
G1066/G1066Z/G1079 Drum Sander -21- Conveyor Belt The conveyor belt tension and tracking adjust- ments are controlled by the adjustment bolts located at each end of the front and rear convey- or rollers. If the conveyor belt is too loose or tracks off to one side, adjust as follows: 1.
-22- G1066/G1066Z/G1079 Drum Sander SECTION 6: OPERATIONS G1066Z Control Panel Keep loose clothing out of the way of machinery and keep hair pulled back. Wear safety glasses dur- ing all operations on the planer. Failure to comply may result in serious personal injury.
G1066/G1066Z/G1079 Drum Sander -23- Test Run Once the assembly is complete and the adjust- ments are done to your satisfaction, you are ready to test the machine. Turn on the power supply at the main panel. Press the START button. Make sure that your fin- ger is poised on the STOP button, just in case there is a problem.
-24- G1066/G1066Z/G1079 Drum Sander G1066Z Your new Model G1066Z Drum Sander provides a great amount of operator control during opera- tion. To utilize this control, you should be familiar with the variable speed and the load meter before using the drum sander.
G1066/G1066Z/G1079 Drum Sander -25- Choosing Sandpaper There are many types of sanding belts to choose from. We recommend Aluminum Oxide for gener- al workshop environments. Below is a chart that groups abrasives into different classes, and shows which grits fall into each class.
-26- G1066/G1066Z/G1079 Drum Sander SECTION 7: MAINTENANCE General Lubrication Bearing blocks must be lubricated every 20 hours of operation. Use a high-quality, lithium-based grease. The grease fittings are located on the top of each bearing block. Other moving parts such as chains should be lubricated periodically with a light machine oil.
G1066/G1066Z/G1079 Drum Sander -27- Bearing Replacement Figure 18. Detaching bearing from housing. 6. Re-attach the sanding head cover before operating the sander. 3. Once the old bearing is removed, clean the bearing housing. Insert the new bearing into the notches in the housing as shown in Figure 19.
-28- G1066/G1066Z/G1079 Drum Sander The following pages contain general machine data, parts diagrams/lists, troubleshooting guide and Warranty/Return information for your Model G1066/G1066Z/G1079 Drum Sanders.
G1066/G1066Z/G1079 Drum Sander -29- Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G1066 DRUM SANDER MACHINE DA T A SHEET Design Type ...............................................................
-30- G1066/G1066Z/G1079 Drum Sander G1066 STAND & TABLE ELEVATION.
G1066/G1066Z/G1079 Drum Sander -31- G1066 FEED BELT & TABLE.
-32- G1066/G1066Z/G1079 Drum Sander G1066 DRUM & ROLLER MECHANISM.
G1066/G1066Z/G1079 Drum Sander -33- REF PART # DESCRIPTION REF PART # DESCRIPTION 01 P1066001 FRAME 02 PN08 HEX NUT 3 ⁄ 8 "-16 03 PW02 WASHER 3 ⁄ 8 " 04 P1066004 SIDE PANEL 05 P1066005 B.
-34- G1066/G1066Z/G1079 Drum Sander.
G1066/G1066Z/G1079 Drum Sander -35- Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G1066Z DRUM SANDER W/V ARIABLE SPEED CONVEYOR MACHINE DA T A SHEET Design Type ...................................
-36- G1066/G1066Z/G1079 Drum Sander G1066Z.
G1066/G1066Z/G1079 Drum Sander -37- G1066Z.
-38- G1066/G1066Z/G1079 Drum Sander G1066Z.
G1066/G1066Z/G1079 Drum Sander -39- 49 PSB12 HEX BOLT 5 ⁄ 16 "-18 x 1 1 ⁄ 4 " 50 P1066050 LEFT ROLLER END GUARD 51 P1066051 ROLLER BRACKET 52 PFH12 FLT HD SCREW 1 ⁄ 4 "-20 X 1&quo.
-40- G1066/G1066Z/G1079 Drum Sander 137 PS06 PHLP HD SCR 10-24 X 3 ⁄ 8 " 138 PN04M HEX NUT M4-0.7 139 PHTEK8 SELF TAP SCR #8 X 1 ⁄ 2 " 140 PW03 FLAT WASHER #10 141A PLABEL-22 HAND PINCH .
G1066/G1066Z/G1079 Drum Sander -41-.
-42- G1066/G1066Z/G1079 Drum Sander Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G1079 16" DRUM SANDER MACHINE DA T A SHEET Design Type ......................................................
G1066/G1066Z/G1079 Drum Sander -43- G1079 STAND & TABLE ELEVATION.
-44- G1066/G1066Z/G1079 Drum Sander G1079 FEED BELT & TABLE.
G1066/G1066Z/G1079 Drum Sander -45- G1079 DRUM & ROLLER MECHANISM.
-46- G1066/G1066Z/G1079 Drum Sander REF PART # DESCRIPTION REF PART # DESCRIPTION 49 PB03 HEX BOLT 5 ⁄ 16 "-18 x 1" 50 P1066050 LEFT ROLLER END GUARD 51 P1066051 ROLLER BRACKET 53 PFH11 FL.
G1066/G1066Z/G1079 Drum Sander -47-.
Sanding Paper Clogs Too Quickly 1. Sanding paper grit too fine PAM ® cooking spray applied to the sandpaper 2. Too much material is removed at once will reduce clogging and improve the 3. Dirty board surface effectiveness of cleaning sticks. 4. Insufficient dust collection 5.
G1066/G1066Z/G1079 Drum Sander -49- Maintenance Performed Approximate Hours Of Use Maintenance Notes Date.
-50- G1066/G1066Z/G1079 Drum Sander WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10".
FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_____________________________.
An important point after buying a device Grizzly G1066 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G1066 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G1066 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G1066 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G1066 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G1066, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G1066.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G1066. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G1066 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
