Instruction/ maintenance manual of the product G0518 Grizzly
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DRUM / FLAP SANDER MODEL G0518 INSTRUCTION MANUAL COPYRIGHT © JANUARY 2003 BY GRIZZLY INDUSTRIAL, INC WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemi- cals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints.
TABLE OF CONTENTS PAGE 1. SAFETY ....................................................................................................................... ...............................2 Safety Instructions For Power Tools .............................
-2- G0518 Drum / Flap Sander SECTION 1: SAFETY Safety Instructions For Power Tools 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
G0518 Drum / Flap Sander -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
-4- G0518 Drum / Flap Sander Safety Instructions For Drum / Flap Sanders 1. BE AWARE OF DRUM OR FLAP ATTACHMENT ROTATION DIRECTION when sanding. 2. KEEP FINGERTIPS AWAY FROM MOV- ING PARTS. 3. NEVER USE EXCESSIVE FORCE WHEN SANDING. Doing so greatly increases the chance of personal injury, mechanical damage, or damage to your workpiece.
G0518 Drum / Flap Sander -5- SECTION 2: INTRODUCTION We are proud to offer the Grizzly Model G0518 Drum / Flap Sander. The Model G0518 is part of a growing Grizzly family of fine woodworking machinery.
-6- G0518 Drum / Flap Sander SECTION 3: CIRCUIT REQUIREMENTS 110V Operation Figure 1. NEMA 5-15 plug and grounded outlet. Amperage Draw The Model G0518 is prewired to operate at 110V, with an amperage draw of approximately 12A. Plug Type The Model G0518 is supplied with a NEMA 5-15 plug.
G0518 Drum / Flap Sander -7- Figure 2. NEMA 6-15 plug and grounded outlet. Amperage Draw The Model G0518 can be rewired to operate at 220V, with an amperage draw of approximately 6A. Plug Type If the Model G0518 is rewired to operate at 220V, the existing plug must be replaced with a NEMA 6-15 plug.
-8- G0518 Drum / Flap Sander Grounding Extension Cord No single list of electrical guidelines can be comprehensive for all shop environ- ments. Operating this machinery may require additional electrical upgrades spe- cific to your machine and shop environ- ment.
G0518 Drum / Flap Sander -9- SECTION 4: MACHINE FEATURES Storage Compartment Dust Hood Mounting Bracket Motor Dust Hood Power Switch Stand Base Flap Sander Sanding Drum Acrylic Eye Shield Figure 3.
-10- G0518 Drum / Flap Sander SECTION 5: SET UP Unpacking Piece Inventory The Model G0518 Drum / Flap Sander is shipped from the manufacturer in three carefully packed boxes. If any of the boxes are damaged after you have signed for delivery, immediately call our customer service for advice.
G0518 Drum / Flap Sander -11- Box 1 of 3: Qty 1. Motor 1 2. Arbor Nuts 2 3. Arbor Wrenches 2 4. Dust Hoods 2 5. Dust Hood Supports 2 6. Acrylic Eye Shields 2 7. Arbor Spacer 1 8. Flange 1 9. Hardware Bag 1 –Cap Screws M8-1.25 x 20 8 –Hex Flange Nuts M8-1.
-12- G0518 Drum / Flap Sander Hardware Recognition Chart Use this chart to match up hardware pieces during the assembly process!.
G0518 Drum / Flap Sander -13- Clean Up Site Considerations Unsupervised children and visitors inside your shop could receive seri- ous personal injury. Ensure child and visitor safety by keeping all entrances to the shop locked at all times. DO NOT allow unsupervised children or visitors in the shop at any time.
-14- G0518 Drum / Flap Sander Beginning Assembly Stand To Base Figure 5. Stand attached to base. Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery.
G0518 Drum / Flap Sander -15- Figure 6. Attaching motor to stand. Figure 8. Attaching dust hood brackets to stand (back-side view). Figure 7. Dust hood bracket configuration (Front View). Dust Hood Brackets Motor To Stand To attach the motor to the stand: Attach the motor to the stand with (4) M8-1.
-16- G0518 Drum / Flap Sander Figure 9. Attaching one of the dust hoods. Dust Hoods To attach the dust hoods to the brackets: Attach the dust hoods to the brackets with (4) M8- 1.25 x 40 cap screws, (4) M8 flat washers and (4) M8 lock washers ( Figure 9 ).
G0518 Drum / Flap Sander -17- Figure 12. Tightening the sanding drum arbor nut. Figure 11. One side of the arbor “flat.” Sanding Drum Slide the arbor wrench over the “flat” on the arbor when loosening or tightening the arbor nuts. Figure 11 shows the location of the arbor “flat.
-18- G0518 Drum / Flap Sander Figure 15. Sliding the flap sander onto the arbor. Flap Sander To attach the flap sander to the arbor: 1. Slide the flap sander onto the right-side arbor as shown in Figure 15 .
G0518 Drum / Flap Sander -19- Figure 17. Tightening the flap sander arbor nut. 3. Using the two arbor wrenches, tighten the arbor nut to secure the flap sander onto the arbor as shown in Figure 17 . Note– Use the arbor “flat” shown in Figure 11 when using the arbor wrenches to tighten the left-hand threaded arbor nut.
-20- G0518 Drum / Flap Sander Figure 19. Power switch. Starting the machine: 1. Wear safety glasses at all times when running the sander! 2. Plug the sander into the power source. 3. Push the ON button shown in Figure 19 . Make sure that your finger is poised on the OFF button, just in case there is a problem.
G0518 Drum / Flap Sander -21- Operation Safety Choosing Sandpaper SECTION 6: OPERATION To avoid serious personal injury, read and become familiar with the entire instruction manual before using the Model G0518.
-22- G0518 Drum / Flap Sander Figure 21. Drum sanding. 4. Wear safety glasses, a dust mask and hearing protection at all times when oper- ating the sander. 5. Plug the machine into the power source, press the ON switch and wait for the sander to reach full speed .
G0518 Drum / Flap Sander -23- Figure 23. Flap sanding. 3. Wear safety glasses, a dust mask and hearing protection at all times when oper- ating the sander. 4. Plug the machine into the power source, press the ON switch and wait for the sander to reach full speed .
-24- G0518 Drum / Flap Sander SECTION 7: MAINTENANCE Regular periodic maintenance on your Model G0518 will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Before each use, perform the following checks: • Tighten loose fasteners and hardware.
G0518 Drum / Flap Sander -25- SECTION 8: SERVICE ADJUSTMENTS Figure 24. Flap sander components. Figure 26. Removing sandpaper clamps. To reveal fresh sanding surfaces on the flap sander: 1. Unplug the machine from the power source! 2. Loosen the arbor nut that secures the flap sander to the arbor.
-26- G0518 Drum / Flap Sander Figure 27. G0518 Wiring. Figure 28. G0518 110V wiring. Figure 29. G0518 220V wiring. Changing Motor Voltage The Model G0518 comes from the factory prewired to operate at 110V. The motor can also be wired to operate at 220V.
G0518 Drum / Flap Sander -27- SECTION 9: REFERENCE INFO If you need parts or help in assembling your machine, or if you need operational information, please call the Grizzly Service Department. Our trained service technicians will be glad to help you.
-28- G0518 Drum / Flap Sander Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DATA SHEET MODEL G0518 DRUM / FLAP SANDER Design Type ................................................................
G0518 Drum / Flap Sander PARTS DIAGRAMS AND LISTS -29-.
-30- G0518 Drum / Flap Sander 19 P0518019 BRUSH 20 P0518020 1 HP MOTOR 21 P0518021 PLATE 22 PS08M PHLP HD SCR M5-0.8 X 12 23 P0518023 STRAIN RELIEF 24 PWRCRD110L POWER CORD 110V 25 P0518025 SANDING DRUM 26 PS06M PHLP HD SCR M5-0.
G0518 Drum / Flap Sander -31-.
-32- G0518 Drum / Flap Sander 112 PS35 PHLP HD SCR 5/16" X 3/4" 113 P0518113 MOTOR BASE 114 PLW04M LOCK WASHER 8MM 115 P0518115 HEX NUT M8-1.
G0518 Drum / Flap Sander -33- Aftermarket Accessories The following aftermarket accessories can be ordered from the Grizzly Catalog by calling 1-800- 523-4777, or by visiting www.grizzly.com. Sanding Sleeves (4" Dia. Aluminum Oxide) Sandpaper Rolls (6" x 60", J Weight, Aluminum Oxide) DESC.
-34- G0518 Drum / Flap Sander Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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An important point after buying a device Grizzly G0518 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G0518 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G0518 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G0518 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G0518 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G0518, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G0518.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G0518. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G0518 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
