Instruction/ maintenance manual of the product 3A1334E Graco
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Instr uctions LD Series Oil and Grease Pump 3A1334E For dispensing non-cor rosive and non-abrasive lubricants, oil, grease, and automatic transmission fluids in stationary or mobile installations. Use with compressed air only . For prof essional use only .
Oil Pump Models 2 3A1334E Oil Pump Models All oil models include a 2” npt(m) b ung adapter . PN Description Max air pressur e Max Fluid Pres sure Air inlet Fluid Inlet Fluid Outlet 3:1 PUMPS psi Mpa bar psi Mpa bar 24G576 Universal 150 1.03 10.3 750 5.
Grease Pump Models 3A1334E 3 Grease Pump Models PN Description Max air pressur e Max Fluid Pres sure Air inlet Fluid Inlet Fluid Outlet 50:1 PUMPS psi Mpa bar psi Mpa bar 24G600 16kg (35lb) 150 1.03 10.3 7500 51.7 517 1/4"-18 Npt Priming piston 1/4"-18 Npt 24G601 16kg (35lb) 150 1.
Warnings 4 3A1334E Wa r n i n g s The f ollowing w ar nings are f or the setup , use, groundin g, maintenance, and rep air of this equipment. The e xclama- tion point symbol ale r ts you to a gener al warning and the hazard symbols ref er to procedure-specific risks.
Warnings 3A1334E 5 EQUIPMENT MISUSE HAZARD Misuse can cause de ath or serious injur y . • Do not operate the unit when f atigued or under the influ ence of drugs or alcohol. • Do not exceed the ma ximum working pressure or temperature rating of the lo west r ated system component.
Installation 6 3A1334E Installation NO TE: Ref erence letters and n umbers in parentheses in the te xt refer to callouts in the fig ures and dra wings.
Installation 3A1334E 7 T ypical Installation The typical installation shown in F IG . 2 is only an installation guide . It is not an actual system design. Cont act your Graco Distributor f or assistance in des igning a system to suit your needs. Stationary Mountings Key (F IG .
Installation 8 3A1334E Installation Guidelines Reference letters f ound in the follo wing instr uctions, ref er to T ypical Installation diagram pro vided on page 7. • A ball v alv e must be installed upstr eam of the reg u- lator (G). • The fluid outlet line (A), fluid inlet line (L) and air inlet line (M) must be fle xible (such as a hose).
Installation 3A1334E 9 Air Line and Accessories NO TE: Install the air line accessories in the order sho wn in the T y pical Installation on page 7. • Use thread sealant on all male threads exce p t s wivel co nnections.
Operation 10 3A1334E Operation Thermal Induced Pressure Relief (Oil pumps onl y) Thermal Relief Theory of Operation The pump oper ation is similar to most doub le acting reciprocating pumps . The pump only comes to a com- plete stop on the up st roke .
Operation 3A1334E 11 Install only one pump pe r delivery system. Do not use the pumps in a paralle l pump installation. Loss of pump prime can occur if all the f ollowing e vent s occur in sequence: 1. A ther mal relief e vent occurs . 2. The air supply v alve is closed.
Operation 12 3A1334E Step 6 is for Oil Pumps Only: 6. The thermal relief f eature of this oil pump can increase t he amount of t ime needed to fully prime the pump when compared t o pumps without a ther- mal relief feature. T o m inimize this effect, prime th e pump before connect ing it to an alrea dy primed dis- tribution system.
Operation 3A1334E 13 5. Examine f ollow plate to mak e sure r ubber gr ommet (c) is in place in center of the plate (F IG . 7). 6. Set follow plate on top of fres h grease (F IG . 8). Remov e air by pushing on the f ollow plate until the grease lev el is flush with the opening in the middle of the f ollow plate ( d).
Repair 14 3A1334E Repair Replacing Pilot V alves Reference letters shown in the fo llowing instructions ref er to T ypical Installation dia gram, page 7. P ar t num- bers ref er to the P ar ts pages beginning on pag e 15. 1. Stop pump at the middle of its stroke.
Parts 3A1334E 15 Pa r t s 3:1 Oil Pump Models: 24G576 - 24G587: 5:1 Oil Pump Models: 24G588 - 24G599 Ref Part No Description Qty 2 116343 SCREW , ground 1 3 SCREW 3 4 SCREW M6 x 22 mm 5 5 ✠ O-RING, .
Parts 16 3A1334E Related Oil Pump Kits O-Ring Replacement Ki t - 24K293 f or 3:1 pumps; 24H855 f or 5:1 pumps (F IG . 11) NO TE: When replacing seals in the pu mp lower also ser vice the thro at and piston seals. Order repa ir kit 24H853. Instructions related to this kit are included in instru ction manual 3A1494 (includ ed with the kit).
Parts 3A1334E 17 Kits P age 2 39 40 27 26 21 29 4 32 10 12 30 34 33 35 11 28 52, 53 or 54, Pa g e 15 5 14 13 20 3 17 6 20 7 22 9 8 36 18 19 15 51 50 21 31 T orque to 60 - 70 in lbs (6.8 - 7.9 N•m) 3 T orque to 25 - 35 in lbs (2.8 - 3.9 N•m) 4 T orque to 110 - 1 20 in lbs (12.
Parts 18 3A1334E 50:1 Grease Pump Models: 24G600 - 24G608 Ref Part No. Des cription Qty 2 116343 SCREW , ground 1 3 SCREW 3 4 SCREW , M6 X 22 mm 5 5 + O-RING, air piston 1 6 + O-RING (not shown) 1 7 + O-RING 10 8 +@ PIN, straight, slotted, 2.
Parts 3A1334E 19 Related Grease Pump Kits Throat and Piston Seal Replacement Kit - 24H854 (F IG . 13) Instructions related to this kit are included in instruction manual 3 A1495 (included wit h the kit). O-Ring and Seal Replacem ent Kit - 24H856 (F IG .
Parts 20 3A1334E 41 42 21 Kits , page 15 3 2 8 8 34 27 4 14 20 5 13 38 37 11 31 30 25 6 12 33 36 32 26 24 23 28 10 29 35 19 7 22 19 30 21 1 8 8 8 7 8 7 10 3 20 1 9 3 9 11 T orque to 60 - 70 in lbs (6.8 - 7.9 N•m) 3 T orque to 30 - 40 in lbs (3.4 - 4.
Parts 3A1334E 21 Oil or Grease Pump Air V alve Repair and Replacement Kits Instructions related to the f ollowing kits are included in instruction manua l 3A1496 (included with the kit). Replace Seals or Reb uild Air V alve Kits Air V alve Repair Kit - 24H798 , Air V alve Seal Kit - 24H851 and Air V alve End Ca p - 24H852.
Parts 22 3A1334E Air V alve Replacement Kit - 24H848 (npt), 24H849 (bspp), 24H850 (bspt) (F IG . 18) Pilot V alve Replacem ent Kit - 24H749 This kit onl y includes the pilot v alves (20).
Troubleshooting 3A1334E 23 T r oubleshooting NO TE: Check all other possible problems and solutions bef ore disassemb ling the pump . Before you troub leshoot prob lems using the tab le below , relie ve the pressure and disconnect t he pump fluid line.
Troubleshooting 24 3A1334E Intermittent air leakage coming from behind the air manifold. Pump con- tinues to function nor mally . Gasket is leaking Replace gask et. Low er air pressure to pre vent reoc- currence. Ther mal relief inlet chec k relief pas- sage in inlet housing is plugged Clear obstruction.
Troubleshooting 3A1334E 25 Grease Models Pump f ails to operate Inadequate air supply pressu re or restricted air lines Increase air supp ly and/or clear restric tion. Closed or clogg ed pump valv es Open and/or clean . Clogged fluid line, hose , valv e, or other accessor y Relie ve pressure .
Technica l Data 26 3A1334E T echnical Data 3:1 or 5:1 Oil Models † Calculated at a distance of 1 meter from measurements ta ken per ISO 96 14-2 @ 100 psi air pressure (6. 89 bar , 0.68 MP a) and 20 cycles per minutes. ‡ Measured per ISO 96 14-2 at 100 psi air pressure (6.
Technical Data 3A1334E 27 Dimensions Model L inches (mm) O (Ov erall Length) inches (mm) Univ ersal Pump Only 6.9 (175) 16 (406) Multi* 42.4 (1076) 51.
Technica l Data 28 3A1334E P erformance Curve 3:1 Oil Model s 5:1 Oil Model s 0 10 (.3) 20 (.6) 30 (.8) 40 (1.1) 0 100 (6.9) 200 (13.8) 300 (20.7) 400 (27.
Technical Data 3A1334E 29 50:1 Grease Models † Calculated at a distance of 1 meter from measurements ta ken per ISO 96 14-2 @ 100 psi air pressure (6. 89 bar , 0.68 MP a) and 20 cycles per minutes. ‡ Measured per ISO 96 14-2 at 100 psi air pressure (6.
Technica l Data 30 3A1334E Dimensions 600 mm 945 mm 1145 mm 23.6 in. 37.2 in. 45.0 in. 400 pound drum 120 pound drum 35 pound drum 14.5 in. 370 mm 28.1 in.
Notes 3A1334E 31 Notes.
All written and visual data con tained in th is document reflects the late st product information available at the time of pu blica tion. Graco reserves the right to make changes at any time without notice. Original instructions. T his manual contains English.
An important point after buying a device Graco 3A1334E (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Graco 3A1334E yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Graco 3A1334E - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Graco 3A1334E you will learn all the available features of the product, as well as information on its operation. The information that you get Graco 3A1334E will certainly help you make a decision on the purchase.
If you already are a holder of Graco 3A1334E, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Graco 3A1334E.
However, one of the most important roles played by the user manual is to help in solving problems with Graco 3A1334E. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Graco 3A1334E along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
